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Cassava starch processing machine for starch extraction

August 31, 2019 by cassava processing machine  

The entire cassava starch processing line includes the following section:
Raw material transportation-cleaning-washing-grating-starch and residue separation-starch slurry desanding-enrichment and purification-dewatering-starch drying and packing

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1. Cleaning & washing:
After fresh cassava is harvested, the soil, stone, leaves and other debris mixed with the cassava should be removed in time. Dry sieve is the cassava starch processing machine used to remove these debris. After cleaning, the cassava is then transported into a paddle washing machine for further removing dirt, sand, outer peels and other impurities to ensure the cleanness of final products.

2. Cassava grating
In cassava starch processing line, it is necessary to rupture all cell walls in order to release the starch granules. This is the most important procedure for it determines the starch yield. In view of this result, it is important to choose high efficient grating machine. DOING rasper is such a cassava starch processing machine introduces Germany Optibelt and Sweden SKF bearing, with a breaking rate of more than 94%.

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Rasper

3. Starch and residue separation
Another main factor which influence the extraction rate in the starch and residue separation. The centrifuge sieve and fine fiber sieve are cassava starch processing machines adopted for this process. And the high efficiency of these machine makes it feasible to utilize high quality sieve plates made of stainless steel, which will withstand abrasion and CIP-chemicals.

4. Desanding:
The specific gravity of mud and sand is greater than that of water, and is also larger than that of starch granules. Hence the separation of sand out of starch slurry by gravity separation is effective. Desander cyclone is a cassava starch processing machine serves for this purpose.

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Centrifugal sieve

5. Enrichment and purification
The enrichment and purification process in cassava starch processing line is mainly used to remove a small amount of insoluble protein, residue soluble protein and other mineral remain in the starch milk. At present, multi-stage hydrocyclone station is the cassava starch processing machine used to achieve the concentration, refining and recycling of starch.

6. Starch milk dewatering
The dewatering unit is for decreasing the water content of starch milk in cassava starch production process. After being treated by the peeler centrifuge, the water content of the starch is reduced from 60% to 38-40%.

Video: Cassava starch processing plant running video

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Flash dryer

7. Starch drying and packing
Flash dryer is a cassava starch processing machine used for drying the wet material with high speed hot air. It adopts the principle of instantaneous drying, the whole system is under negative pressure, no dust, energy saving. The water content of the starch after air drying is between 12-14%, reaching the standard of the finished product. Then the produced starch is packed for storage.

 

Recommand reading:

How to produce starch from cassava?
How to set up cassava processing plant?
How much is cassava processing machine?

Contact: Ms Elina
Tel: 0086 371 5677 1822
WhatsApp/Phone: +86 13526615783
Email: sales@doingmachinery.com


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Cassava grating machine used in garri processing plant

August 28, 2019 by cassava processing machine  


Function: Cassava grating machine is widely used in garri processing industry, whose main work is to crush materials.

Stucture: This cassava grating machine is consisted of motor, rotor, grating blade, engine base, shell, bearing base, gearing, etc.

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Cassava grating machine

On the one hand, it can separate the cassava mash and liquid directly, then the cassava mash can be directly bagged for fermentation, improve the production efficiency.

On the other hand, is due to the special design of the structure of our cassava grating machine, so that the fibers are not separated after grating, which is more conducive to fermentation in garri processing plant. The cassava grating machine has the characteristics of reliable performance, reasonable and compact structure, and safe and convenient use. Grating and separation are done in one time. In addition to producing garri, it is also suitable for small-scale cassava flour processing.

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Cassava grating machine

Features of cassava grating machine:
1. High efficient, easy operate, stable running.
2. Stainless steel structure ensures a higiene environment.
3. Low maintenance cost, long service life.

Contact: Ms Elina
Tel: 0086 371 5677 1822
WhatsApp/Phone: +86 13526615783
Email: sales@doinggroup.com

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www.cassavaprocessing.com

Cassava flour processing machine for making high quality cassava flour

August 9, 2019 by cassava processing machine  

The whole cassava flour processing machine for cassava flour making including:
Cassava cleaner-washer-grater-dewatering machine-flash dryer

1. CLEANING: The cassava stacked in cassava flour processing plant is first transported to the feeding funnel by a forklift, and conveyed to the dry sieve by a belt conveyor to remove large stones, gravel, clods and other impurities. This is the initial impurities removal process which is important for making high quality cassava flour.

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Cassava cleaner

2. WASHING: The impurities attached to the cassava are then washed further paddle washer. This cassava flour processing machine is a high-efficiency washing device designed according to the characteristics of cassava. It adopts the principle of countercurrent washing, which not only effectively cleans cassava impurities, but also saves water consumption.

OLYMPUS DIGITAL CAMERA

Cassava washer

3. GRATING: Newest cassava flour processing technology using raper for grating to omit the peeling process. The role of grating is to destroy the structure of cassava, so that tiny particles can be disassembled and released from the root. This is the most important for it determines the cassava flour yield. Rasper is a widely used cassava flour processing machine for grating. DOING rasper absorbs advanced international technology which can achieve a breaking rate more than 94%.

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Cassava grater

4. DEWATERING: In order to dry the cassava flour powder, the grated slurry is further dehydrated before drying. The cassava flour processing machine for dewatering has various options. The small-scale plant can choose hydraylic presss, and the large one can use a special plate frame filter press to reduce the water in the material, thus to improve drying efficiency and quality.

OLYMPUS DIGITAL CAMERA

Plate frame filter press

5. DRYING: Drying operation follows dewatering to further decrease water content of cassava flour to meet commercial standards. Flash dryer is used in cassava flour processing machine for drying. By adopting the negative pressure and instant drying principle, it not only reduce the loss of cassava flour but also guarantee the dried flour will not deteriorate.

cassava dryer (17)

Flash dryer

Doing Company is an enterprise specialize in researching, manufacturing and installing the complete set of cassava flour processing machine. We can help with the plant engineering design according to customer requirements, with the most reasonable space to put the whole processing equipment so as to achieve a more reasonable use of equipment and plant.

Related reading: What is the cost of cassava flour processing machine?

WhatsApp/phone: +86 135 2661 5783
Email: sales@doingmachinery.com
Tel: 0086 371 5677 1822
http://www.cassavaprocessing.com
Cassava processing plant

Machines for processing of cassava into flour

May 29, 2019 by cassava processing machine  

The procedure for processing of cassava into flour mainly includes the following:
Cassava cleaning-washing-crushing-desanding-dewatering-drying-sieving and packing

cassava flour machine

Cassava flour processing

1. Cassava cleaning unit: Cleaning serves to eliminate the attached debris on cassava, for example, stone, sand, weeds and leaves for processing of cassava into flour. Dry sieve rotate its inner spiral to remove impurities by rubbing and colliding.

2. Washing unit: The function of washing in processing of cassava into flour is to further remove impurities of cassava, like the outer peels, mud, dirt and so on. Paddle washing machine is more suitable for cassava washing, which adopting the principle of countercurrent washing.

3: Cassava grating unit: The role of cassava grater machine is to destroy the structure of cassava, so that tiny particles can be disassembled and released from the root. This is the most important step in processing of cassava into flour for it determines the cassava flour yield.

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Cassava grater

4. Sand removal unit: Desander is a cassava flour processing machine used for remove the sand content out of cassava slurry to improve the taste of cassava flour in processing of cassava into flour.

5. Dewatering unit: The plate frame filter machine is a effective dewatering machine in processing of cassava into flour which utilizes the press to realize the solid-liquid separation. The main advantages of this machine is its high degree of automation which means it can achieve automatic pressing, filtering, draining, squeezing, loosing and so on.

6. Drying unit: Dehydrated flour cake is conveyed to the feed port of the airflow dryer through a conveyor belt and enters the lifter through the feeder. After drying in processing of cassava into flour, the water content of cassava flour is around 14%.

cassava flour sieving machine (4)

Cassava sieving machine

7. Sieving and packing unit: After being dried, the collected cassava flour will be transported to the vibration sieve. And then the coarse particles will be sifted from fine cassava flour in processing of cassava into flour. And then the cassava flour will be packed by the automatic machine.

 

Chat on line / Whatsapp/Phone:+86 135 2661 5783

Contact: Ms Elina
Email: sales@doinggroup.com
Tel: 0086 371 5677 1822

View more:
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how to process cassava into flour
price of cassava flour processing plant
how much is cassava processing machine
cassava flour production plant
how to make high quality cassava flour

Cassava starch manufacturing process and making machine

May 28, 2019 by cassava processing machine  

Cassava starch manufacturing process:
Cassava - Conveying - Cleaning - Washing - Grinding - Separating - Desanding - Protein separation - Sand removal - Dehydration - Starch drying - air-cooled - packaging

cassava processing machine (14)

Cassava starch manufacturing process


1. Cleaning: the cleaning machine used in cassava starch manufacturing process designed by DOING has a specification of 5-50 tons capacity. It can clean weed, sand, and other debris to faciliate washing.

2. Washing: Using paddle washing machine, and use the profit plate conveyor or self-current into washing machine.To remove soil, dirt and other impurities in cassava starch manufacturing process.

3. Grinding: The grinding unit is one of the most important part in cassava starch manufacturing process which determines the cassava starch extraction rate. High-efficiency cassava grating machine allows the starch granules in cassava cells to be completely released, ensuring that the combined starch content in the cassava residue is minimized.

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Cassava grater

4. Separating: The next cassava starch processing machine is centrifuge sieve which is mainly used for the separating of fiber and starch slurry. The contact material part of the centrifuge sieve is made of stainless steel which guarantee a clean processing environment of cassava starch manufacturing process.

5. Sand removal: This process in cassava starch manufacturing process is mainly for remove the sand content out of cassava slurry for it has a bad influence on the taste of cassava starch. The desander utilizes the different specific gravity between the cassava starch and sand to remove the sand.

6. Protein separation: Hydrocyclone station is used for protein separation in cassava starch manufacturing process. The starch is further concentrated and refined to remove non-starch components such as protein to improve the quality of the starch.

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Peeler centrifuge

7. Dewatering: The dewatering process is maily for reducing water content of cassava milk so that it can meet the drying standard. Peeler centrifuge is widely used to dewater cassava milk in cassava starch manufacturing process. This is required that the water content of cassava starch after dewatering is about 38%-40%.

8. Drying: Using flash dryer to dry starch to the desired quality. According to the output in cassava starch manufacturing process, different specification drying pipe, fan, close fan and radiator piece can be chosen.

9. Packaging: there are two ways in cassava starch manufacturing process: (1): people (according to the output of the number of users): (2): automatic packaging: choose the type according to the output.

Chat on line / Whatsapp/Phone:+86 135 2661 5783

Contact: Ms Elina
Email: market@doingmachinery.com
Tel: 0086 371 5677 1822

View more:
cost of cassava processing equipment
cost of cassava processing plant in Nigeria
cassava starch production in Nigeria
cassava starch production line

Cassava flour production process and processing machine

May 25, 2019 by cassava processing machine  

The cassava flour production process mainly includes the following:
Cassava conveying & cleaning-grating-dewatering-drying-sieving and packing

cassava flour processing (3)

Cassava flour production process

1. Cleaning and conveying:
The purpose of cleaning and washing is to remove sand, soil and ash, and also facilitate the subsequent process. Cleaning is performed at the same time of conveying, so the feeding should be uniform in cassava flour production process.

2. Second part is cassava grating
After cleaning section is the grating step. Depending on your budget of cassava flour production process, you can have a cassava grating machine or a rasping machine. Rasping machine has a higher starch extraction rate and cassava breaking rate.

The performance of the cassava grater machine, otherwise known as the hammer mill, is relatively mediocre conmpared with high efficient rasping amchine. The grating of the cassava is to completely break the tube wall of the tube and release the flour particles from it in cassava flour production process.

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Cassava grating machine

4. Dehydration: In order to dry the cassava flour powder, the grated slurry is further dehydrated in cassava flour production process. The dewatering machine has various options. The small-scale plant can choose hydraylic presss, and the large one can use a special plate frame filter press to reduce the water in the material, thus to improve drying efficiency and quality.

5. Drying: The next step is to drying section in cassava flour production process. Through the airflow flash dryer to dry the cassava paste into cassava flour.

6. Sieving and packing: Vibration sieve is the extensively used cassava flour making machine for sieving in cassava flour production process which mainly sift flour to remove fibrous materials and lumps so that the cassava flour can meet the market standards in terms of fineness. Then the finished cassava flour is appropriately packed by semi-automatic packing machine for storage.

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Cassava flour drying machine

Doing Company can customize the cassava flour processing machine according to cassava flour production process and the user's requirements. Processing capacity of cassava flour processing machine: processing capacity of 5 tons, 10 tons, 20 tons, 30 tons, 50 tons, 100 tons, etc.

 

Chat on line / Whatsapp/Phone:+86 135 2661 5783

Contact: Ms Elina
Email: sales@doingmachinery.com
Tel: 0086 371 5677 1822

View more:
cassava flour production process
cassava flour processing line
cassava flour processing equipment
cassava flour processing in nigeria
cassava peeling machine

Cassava starch manufacturing process and machinery

May 24, 2019 by cassava processing machine  

In cassava starch manufacturing process, the main steps includes the following
Cassava cleaning & washing-grating-starch and slag separation-concentration and refining-dehydration-drying-packing

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Cassava starch processing machine

1. Cleaning and washing machine - Cleaning in cassava starch manufacturing process serves to remove the sediments attached on cassava and outer peels of cassava. Then cleaned cassava enters into cassava washing machine for further remove the soil, dirt and other impurities with countercurrent washing method.

2. The second is the rasping machine - The cleaned cassava is pulverized by a cassava grating machine, which blows the structure of the raw material in cassava starch manufacturing process, so that the tiny starch granules can be disintegrated and separated from the cassava roots.

3. Starch and slag separation machine - In cassava starch manufacturing process, the grated starch slurry is conveyed to the centrifugal sieve through a screw pump, and the sieve basket is driven by the power portion to rotate at a high speed.

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Cassava grating machine

4. Concentration and refining machine - Different from the traditional sedimentation process, the full hydrocyclone system in cassava starch manufacturing process can efficiently concentrate and refine starch, fully separate non-starch substances in starch slurry, improve starch whiteness and ensure starch quality.

5. Starch milk dehydration machine - The refined starch has high water content, and the dehydration process is required for cassava starch manufacturing process to increase the starch purity and facilitate the drying operation. After dehydration, the starch water content is about 38%.

6. Starch drying machine - The dehydrated wet starch enters the flash dryer, and the dried starch has a moisture content of about 14% in cassava starch manufacturing process. The whole cassava starch processing machine adopts automatic control system.

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Centrifugal sieve

Henan DOING ccassava starch manufacturing process has the characteristics of low energy consumption, large processing capacity, high starch extraction rate, advanced technology, simple operation and high automation. Welcome to contact us if you are interested in cassava starch processing machine.

 

Chat on line / Whatsapp/Phone:+86 135 2661 5783

Contact: Ms Elina
Email: market@doingmachinery.com
Tel: 0086 371 5677 1822

View more:
cost of cassava processing equipment
cost of cassava processing plant in Nigeria
cassava drying machine in uganda
cassava starch production in Nigeria
cassava starch production line

Cassava flour production process and machine

May 23, 2019 by cassava processing machine  

In cassava flour production process, processing of cassava into flour includes the following step
Cassava cleaning-washing-grating-dewatering-drying-packing

garri processing machine (2)

Cassava flour production process

1. Cassava cleaning unit: Cassava cleaning machine is used for removing cassava impurities, such as sand, weed and soil in cassava flour production process. The main features of this cassava flour making machine is simple structure, reasonable running speed and less material damage.

2.Cassava washing unit: This cassava flour making machine is mainly used to wash away the attached soli, sand and dirt of cassava. Paddle washing machine is the mainly used machine in cassava flour production process which is easy to operate and low water consumption.

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Cassava washing machine

3. Cassava grating unit: The washed cassava is transported into rasper for grating process by screw feeder. The grating unit is the most important factor affecting the extraction rate in cassava flour production process. An efficient cassava grating machine allows the granule inside the cassava cell to be fully released so as to improve the extraction rate.

4. Dewatering unit: Dewatering unit is used for reducing the water content of cassava slurry in cassava flour processing plant. The plate frame filter press is an effective dewatering machine which is widely used for solid-liquid separation in cassava flour production process.

plate frame filter press (1)

Plate frame filter press

5. Cassava flour drying unit: Before drying operation, cassava flour need to be dewatered to reduce moisture moisture content for preparing drying. In dewatering section in cassava flour production process, the water in cassava slurry is mechanical removed.

 

Chat on line / Whatsapp/Phone:+86 135 2661 5783

Contact: Ms Elina
Email: sales@doingmachinery.com
Tel: 0086 371 5677 1822

View more:
cassava flour production process
cassava flour processing line
cassava processing machine in china
cassava flour processing in nigeria
cassava peeling machine

 

How to make starch from cassava ?

May 20, 2019 by cassava processing machine  

The main cassava starch processing machine of Henan Doing Machinery for how to extract cassava starch:
1. Cleaning section: screw conveyor, dry sieve, paddle washing machine, stone removal,
Function: clean cassava impurities and wash away dirt, sand and other debris
2. Starch extraction section: cutting machine, cassava grating machine, pulp residue separation, sand remover, concentrated refining, vacuum dehydration, etc.
Function: to extract starch from cassava tubers.
3. Drying section: low temperature airflow collision drying tower, heat exchanger, air locker, starch sieve, etc.
Function: to dewater starch milk and dry wer starch to meet market standards
4. Packaging section: automated 25KG, 50KG packaging machine.
Function: to pack starch into bags for selling or storing.
Auxiliary facilities to extract cassava starch include transformers and power distribution process cabinets, water supply systems, corresponding warehouses and stacking sites, micronized collection tanks, transfer tanks, etc.

cassava processing machine (13)

Process of extraction starch from cassava

The process of how to extract cassava starch is designed according to the six sections of cleaning→washing→grating→sieving→concentration and refining→dehydration→drying. In particular, the grating and sieving section adopts the invention technology-rasper, and the unique process of multi-stage crushing, multi-stage filtration, multi-stage extrusion and sequential circulation, the crushed and filtered slag is silky hair. The cassava grating machine has the advantages of low energy consumption, high starch extraction rate and good starch quality, which improves the production efficiency of how to extract cassava starch and the extraction rate of starch.

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Cassava grating machine

The process of how to extract cassava starch applicable objects and features:
It is suitable for medium and large-scale cassava starch processing plant and customers who use cassava as raw material. The process of how to extract cassava starch is automated from the process of cleaning, washing, starch extraction, fine filtration, sand removal, concentration, refining, dehydration and drying. The product processing volume is large, the production cycle is short, and the raw materials only need more than ten minutes from cleaning to finished products, effectively avoiding the long-term exposure of materials to the air, oxidative browning and secondary pollution of dust and microorganisms, and improving product production efficiency and product quality of the whole process to extract cassava starch.

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Cassava starch separation machine

Cassava starch extraction process capacity (daily treatment capacity is calculated in 24 hours) as follows:
200KG/hour cassava starch production line, daily processing cassava raw material: about 20T;

500KG/hour cassava starch production line, daily processing cassava raw material: about 50T;

1000KG/hour production line, daily processing cassava raw material: about 100T;

1500KG/hour production line, daily processing cassava raw material: about 150T;

2500KG / hour cassava starch production line, daily processing cassava raw material about: 240T;

5000KG/hour production line, daily processing cassava raw material: about 480T;

10000KG/hour production line, daily processing cassava raw material: about 960T;

 

Chat on line / Whatsapp/Phone:+86 135 2661 5783

Email: market@doinggroup.com
Tel: 0086 371 5677 1822

View more:
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cassava starch extraction machine
cassava starch production in Ghana
how to make starch from cassava

Extraction of starch from cassava process and equipment

May 15, 2019 by cassava processing machine  

The following is the main cassava starch processing equipment used for extraction of starch from cassava
1.Cassava cleaning process: Dry sieve is widely adopted for impurities removal in extraction of starch from cassava which can effectively remove dirt, sand, small stone, weed, leaves and other foreign matters attached on cassava roots. Designed with multiple inner spirals, this cassava starch equipment can achieve cleaning process when pushing material forward.

cassava processing machine (14)

Cassava starch processing machine

2.Cassava washing process: Paddle washing machine is widely used machine for washing process in extraction of starch from cassava. Reasonable feeding and combination arrangement ensure proper distribution of workshop. Besides, this equipment adopts countercurrent washing principle which can eliminate sand, mud and other impurities thoroughly and effectively.

3. Cassava crushing process: DOING rasper is the an advanced crushing machine on the market in extraction of starch from cassava. By introducing Germany Optibelt and Sweden SKF bearing, this cassava starch processing machine not only advance in technology but also excellent in performance. Its grating rate is more than 94%.

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Centrifugal sieve

4. Starch and slag separation process: The grated starch slurry is conveyed to the centrifugal sieve through a screw pump, and the sieve basket is driven by the power portion to rotate at a high speed in extraction of starch from cassava. In addition, under the action of the backflush pipe on the screen surface, the fine slag adsorbed by the screen surface can be removed, and the clogging of the screen surface can be effectively avoided to ensure the normal operation of the equipment.

5. Desanding process: After the separating section, the starch slurry still contains sand which need to be removed by desander machine. The function of desander in extraction of starch from cassava is to fully remove the fine impurities in starch so as to ensure the taste and quality of starch.

6. Concentration and refining of cassava starch
Instead of traditional precipitation process, the concentration and refining process can separate non-starch substances with high efficiency, thus to improve the quality and whiteness of cassava starch. And hydrocyclone station is the widely used machine in extraction of starch from cassava for this purpose in cassava starch plant.

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Starch drying machine

7. Dehydrating process
At present, the peeler centrifuge is widely used for dewatering in extraction of starch from cassava. It is required that the moisture content of the wet starch after dehydration is less than 38%.

8. Drying and packing process
The wet starch dehydrated by peeler centrifuge is transferred to flash dryer for drying in extraction of starch from cassava. It is required to after the drying process, the moisture content of the finished starch is about 13.5%. Then the starch is packed for storage. And this process requires a sufficient number of bags, a firm package, and timely storage.

 

Chat on line / Whatsapp/Phone:+86 135 2661 5783
Contact: Ms Elina / Email: sales@doingmachinery.com

View more:
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