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Glucose syrup production process technology and machines

December 13, 2018 by glucose fructose machine  

In contemporary, the methods involved in industrial production of glucose main choose the double-enzymitic method. This method adopt highly specialized amylase and glycosylase for the starch hydrolysis into glucose, glucose syrup high purity, easy to purify, high yield from starch, less energy cost, has been a most widely adopted method in production of glucose syrup from starch.

At present, about what is glucose syrup used for, we can say it is mainly used in the food industry. With the improvement of living standards and the continuous development of science and technology in the food industry, the application of glucose syrup in the food industry is more and more extensive. For a long time, the food industry will still the largest application market of glucose syrup.

The glucose syrup production process is: starch mixing with water(first time add enzyme), liquefacation process, high temperature maintenance, flash cooling(second time add α-enzyme), saccharificance process(used glucoamylase), enzyme deactivation process, bleaching process, filter and evaporation.

The main Doing Company industrial production of syrup making machine in preparation of glucose syrup from starch is mixing tank, underflow pump, jet cooker, high temperature maintenance tank, flash tank, centrifugal pump, saccharifying tank, bleaching tank, plate and frame filter press.

One set glucose syrup equipment can product three syrup: glucose syrup, maltose syrup and fructose syrup. We have different size syrup equipment for produce glucose syrup from starch, can meet all kinds of capacity requests. 3-5ton, 10-20ton, 30-50ton, 50-100ton per day, all is a complete production line.

Doing Company also can make solutions and turn-key project for you. Perfect service for you to answer your question how to make glucose syrup. Glucose syrup is a kind of starch syrup produced by the action of enzyme or acid with starch as the raw material. The main components are glucose, maltose, maltotriose, maltotetraose and tetrasaccharide. Also known as liquid glucose, syrup.

Finally, you can click syrup making machine to learn more related products from our company.

 

Our contact: Whatsapp+8613526615783 / sales@syrupmachine.com / Tel: 0086-56771822

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How production of glucose syrup from corn starch

December 11, 2018 by glucose fructose machine  

‚ÄčBefore you are finding the technology process for liquid syrup manufacturing process, firstly you need to know that the liquid syrup include the glucose syrup, maltose syrup and high fructose syrup. And the material used for liquid syrup manufacturing are starch, any kins of starch is suitable, adopt different enzyme can produce different type liquid syrup.

Now, the enzymatic method used for the production of corn glucose syrup has been the most convenient method, and Doing Company has mastered the mature technology for high fructose corn syrup production and the equipment design and manufacturer, you can click high fructose corn syrup manufacturing process to get more information. 


Conversion of glucose to fructose syrup, the sweetest glucose product obtained from starch by the above method has a sweetness of about 70 - 75% of sucrose, so other methods for increasing the sweetness of corn syrup are sought. Because fructose (levulose) is much sweeter than its isomer dextrose (glucose).

Doing Machinery offer whole set syrup machine which is professional in glucose fructose syrup production, according to each customer's different industries, different requests, provide a project team to a personalized design. Doing Machinery owns high fructose corn syrup production design expert, we will design a set of the most efficient and economical glucose syrup processing plant for you.


For liquid syrup(glucose, fructose, maltose) production, the main syrup equipment contain mixing tank, liquefaction tank, jet cooker, saccharification tank, syrup filter press, ion exchange column, syrup evaporator, syrup storage tank. This is all syrup equipments used for industrial production of glucose, you also can discuss with our engineers for production details. From fresh cassava to get pure glucose syrup, we can offer all equipments.

 

Our contact: Phone/Whatsapp+8613526615783 / Tel: 0086-371-56771822 / sales@syrupmachine.com
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Corn rice liquid syrup manufacturing process and machines

December 7, 2018 by glucose fructose machine  

From 1950 onwards, the production of high fructose corn syrup was processed by fermentation of glucoamylase to give a DE value of 95-97. This syrup is quite sweet and contains fermentable sugars at a higher ratio than other corn syrups, mainly for fermentation production, such as bread and alcohol. Because of its high glucose content (up to 95%), it can be used as a commercial glucose crystal for food.

Before you are finding the technology process for liquid syrup manufacturing process, firstly you need to know that the liquid syrup include the glucose syrup, maltose syrup and high fructose syrup. And the material used for liquid syrup manufacturing are starch, any kins of starch is suitable, adopt different enzyme can produce different type liquid syrup.

Chat Online for our syrup machine and technology

For liquid syrup(glucose, fructose, maltose) production, the main syrup equipment contain mixing tank, liquefaction tank, jet cooker, saccharification tank, syrup filter press, ion exchange column, syrup evaporator, syrup storage tank.

In addition, high acidity foods will convert all of the sucrose contained during processing and storage, in this case, the production of high fructose corn syrup can be used to minimize conversion. At the same time, since high fructose corn syrup is a low molecular weight monosaccharide, it penetrates into the cell wall of fruits or vegetables faster than sucrose, so high fructose corn syrup can be used in the production of sweet kimchi and related foods, taste better. Since low molecular weight sugars contain less fruit and other aromas than high molecular weight sugars, the use of high fructose corn syrup in some foods can reduce the amount of perfume.

Starch especially the corn starch usually the first choice to as the raw material for liquid syrup manufacturing, by the way, other kinds of starch also a good choice, recently, cassava starch also has been a good choice because of its cheap cost and high quality, you can click production of glucose from cassava to get the related information.

If you are interested in liquid syrup manufacturing process, finding the starch syrup machine and the technology. DOING company will be your good partner. My professional engineer will give you a feasibility program according to your demand for liquid syrup processing machine. My company can supply the complete liquid syrup manufacturing plant and equipment for the liquid syurp production plant with our new technology.

In fact, in many foods, high fructose corn syrup (HFCS) can replace sucrose and invert sugar, except those that require solid sweeteners and less satisfactory use on certain foods. This decided that the production of high fructose corn syrup has large profit because of high fructose corn syrup widely application in food industry.

 

Finally, any questions or requests for liquid syrup manufacturing, please feel free to contact us.

Our contact: Phone/Whatsapp+8613526615783 / Tel: 0086-371-56771822 /sales@syrupmachine.com

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Complete potato starch production line machines

December 5, 2018 by glucose fructose machine  

The modern production of starch from potato process include Cleaning and Peeling--Grinding--Dewatering--Drying--Screening—Packaging. In the crushing section, our Curved Mesh Crusher with national patent is used in grinding and screening setions, it smash the material after multi-level filtering, multi-stage extrusion by a unique processing cycle, with low energy consumption, high starch extraction rate and good quality.

 

The whole potato starch production line machines includes: Feeding Machine; Washing Machine; Grinder; Starch extraction Machine; Desander; Starch refine system; Drying Machine; Packaging Machine for Flour. Below is the potato starch production process flow chart:

Plant: this project covers an area of about 400 square equipment, the plant generally is not small than 1,000-square

Power: 380 volts, 3 phases, 50 Hertz, the largest floating voltage 6% and 4% of the maximum frequency of floating.

The installed capacity: about 180KW, the actual consumption: about 150KW

Water: The extraction Section 15-20 cubic / hour, at room temperature, in line with the drinking water standard.Section 10 cubic cleansing / hour, can be part of the cycle, can also be used latter water .Dryer, 1-2 tons of user-owned boiler, hot stove can also be used in our plant.

Automatic potato starch processing technology, mainly composed by 5 parts, that is cleaning system, compound crushing system, squeeze and filter system, concentration and purification system, dewatering and drying system. This potato starch processing line combined the cleaning, crushing, concentration, purification and drying, realized the automatic continuous operation of potato starch production plant.

Doing Company in China is a good potato starch processing machine supplier with high reputation. We will be your best choice to help you to install your potato starch production plant.

 

Contact us by whatsapp: +86 13526615783 and e-mail: sales@doingmachinery.com.

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Cassava processing plant install in Ghana

December 4, 2018 by glucose fructose machine  

For thecassava processing plant design and installation for cassava flour production, after the cassava flour processing machine delivery to customer's factory, we will arrange professional engineers to install the machines and teach customer's local workers how to operate it. For the cassava flour processing machine, we offer the warranty of 12months.

The warranty period of thecassava flour processing equipment and materials of the contract plant supplied by the Seller shall be 12 months after the date of acceptance of the contract plant by the Buyer, but not later than 18 month from the date of delivery or re-delivery. DOING company will promptly reply to the technical issues related to the design within the scope of the contract, and provide you with relevant technical documents free of charge.

Industrialcassava processing methods main include cassava starch processing, cassava flour processing, garri processing from cassava, dry cassava chips processing, especially the cassava starch processing can serviced for many kinds of industrial processing to get high profit. If you want to start a cassava processing business, just contact us freely.

And about the garri processing business plan during the complete garri processing line processing, there are five main process, such as Washing, Peeling, Grinding, Dewatering, Frying. In view of the limited fund, we suggest you to purchase some of the main single-machines, and choose manual work for the rest process. In this way, capacity will also be increased, and you will get more money. Then you can consider to add more machines.

 

Our contact: Phone/Whatsapp+8613526615783 / Tel: 0086-371-56771822 / sales@doingmachinery.com

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Cassava processing steps in cassava processing factory

December 1, 2018 by glucose fructose machine  

About how to starch a cassava processing plant, Doing Company can answer for you, because now our company has been completed several cassava processing plant project all over the world, mainly in Nigeria, Tanzania and Indonesia. Doing Company can give you the complete set of cassava processing machines and make the production plan for you.

Cassava processing methods main divided into the cassava starch processing, cassava flour processing method, garri processing method and cassava chips processing, these also the main cassava processing products, which can further processing into many kinds of products then used in many area.

To start a cassava processing plant, the machines select is very impoortant. No matter which kind of cassava processing business you want to do, Doing Company can give you the most suitable machines, also help to install the machines, make the cassava processing plan for you.

Cassava peeling and cleaning machine mainly used to remove the outer peels and subcutaneous cuticle of cassava roots. It is widely used in the pretreatment of raw material for garri production line and cassava flour processing line. As we all know, cassava peels contain some poisonous substance.

The country with the largest cassava production in the world is Nigeria, with more than 33 million tons. Followed by Congo (DRC), Brazil, Indonesia and Thailand. In Africa and Latin America, cassava is mainly used for food and feed, and there are dozens of cassava foods in Brazil. In China and Thailand, cassava is mainly used to process dry flakes, granules, starch and its deep processed products.

If you plan to start a cassava processing plant, just contact us.

Our contact: Phone/Whatsapp+8613526615783 / Tel: 0086-371-56771822 / sales@doingmachinery.com

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How to produce glucose syrup from cornstarch ?

December 1, 2018 by glucose fructose machine  

Any crops containing starch, such as corn, rice ,cassava, potato, etc., can be used for production of glucose syrup from starch. The traditional technology of corn syrup production steps first step is making starch from corn, then we use the starch to produce the glucose syrup. It can produce glucose syrup from corn starch guarantee high quality. It will save much cost and consumption during the whole corn syrup production process.

According to industry experts, as a result of the raw meterial to process starch syrup price is lower, the raw grains high extraction rate of sugar, so the starch syrup production cost by glucose syrup preparation tank very lower than sugar production. On the other hand, starch syrup with better health care performance. Above all, compared with sugar, starch syrup have three advantages as below: 1. low cost 2. high extraction rate 3. more healthy. So we can know that the starch syrup market development space is big, and starch syrup production is a good project.

Below is the brief production process introduction of how to make corn syrup from corn starch:

Starch slurry mixing process - Liquefaction process - Deproteinization process - Saccharification process - Decolorization process - Decarburization process - Ion exchange process - Evaporation process - Final corn syrup storage

 

According to Doing Company dry milling technology, corn syrup processing equipment can use two kind raw material (corn / broken rice) to produce the corn glucose syrup directly . The customer can choose the more cheaper raw material at different time to produce glucose syrup and get more profit from the corn glucose syrup processing plant. More information about our corn glucose syrup processing equipment, please contact us freely. We welcome you to visit our company. Any problems or requests for syrup machine, pls feel free to contact us.

 

Our contact: Phone/Whatsapp+8613526615783 / Tel: 0086-371-56771822 / sales@syrupmachine.com

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How to start cassava processing business ?

November 30, 2018 by glucose fructose machine  

To start a cassava processing plant, First of all, the selection of the site about cassava processing plant proposal should meet the requirements of the overall planning of the region, have good engineering geological conditions, and maintain a certain degree of health protection distance from urban planning residential areas and public facilities.

Secondly, site selection should take into account the possibility of prospective development, whether it has the possibility and space for expansion, and whether there are convenient transportation and hydropower conditions, in line with current environmental regulations.

Cassava processing methods main divided into the cassava starch processing, cassava flour processing method, garri processing method and cassava chips processing, these also the main cassava processing products, which can further processing into many kinds of products then used in many area.

About how to starch a cassava processing plant, Doing Company can answer for you, because now our company has been completed several cassava processing plant project all over the world, mainly in Nigeria, Tanzania and Indonesia.

 

To start a cassava processing plant, the machines select is very impoortant. No matter which kind of cassava processing business you want to do, Doing Company can give you the most suitable machines, also help to install the machines, make the cassava processing plan for you.

Cassava peeling and cleaning machine mainly used to remove the outer peels and subcutaneous cuticle of cassava roots. It is widely used in the pretreatment of raw material for garri production line and cassava flour processing line. As we all know, cassava peels contain some poisonous substance.

The country with the largest cassava production in the world is Nigeria, with more than 33 million tons. Followed by Congo (DRC), Brazil, Indonesia and Thailand. In Africa and Latin America, cassava is mainly used for food and feed, and there are dozens of cassava foods in Brazil. In China and Thailand, cassava is mainly used to process dry flakes, granules, starch and its deep processed products. If you plan to start a cassava processing plant, just contact us.

 

Our contact: Phone/Whatsapp+8613526615783 / Tel: 0086-371-56771822 / sales@doingmachinery.com

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High fructose corn syrup manufacturing plant production process

November 29, 2018 by glucose fructose machine  

Online service

High fructose corn syrup manufacturing process divided introduction:

- Mixing slurry:

Put the corn starch and water into the mixing tank, then put in enzyme, keep on particular standard temperature, waiting for some time , then transport to next work section.

- Injector liquefaction:

The mixed corn powder/ rice pwoder milk is sent to buffer tank then liquefied by jet cooker with the aid of enzyme at high temperature in regular time .

- Filter press deproteinization:

Because of inside of the corn/ rice slurry have too much protein, so the slurry need pumping into the press filter, after press the slurry, the syrup will flow into the slot, the protein will stay inside the filter machine. So this section aimed to remove the protein in the high fructose corn syrup production process.

- Saccharification:

The liquefied material is sent to enzyme saccharification tank for reaction.Maintain at specific temperature for some time , the syrup will transfer to glucose syrup with the required DE value. This saccharification section performance directly influenced the flavor of the final syrup products in the high fructose corn syrup production process.

- Decolorization:

After LAB testing, all the glucose syrup pumping into the decoloration tanks, at uniform temperature, put in the activated carbon mixing with the glucose syrup, usually have to make twice to get pure glucose syrup.

- Filter press decarburization:

The glucose syrup with activated carbon will be pumped into the press filter, after press the clean glucose syrup will flow into the buffer tank, the activated carbon will stay inside the filter.

- Ion exchange:

The clean glucose syrup pumping into the ion exchange columns, inside the column resin will attract all the cation and anion and other small electron, then will get very pure glucose syrup for people eating. This equipment always is used for high quality product. Ion exchange system is one of the important section in the high fructose corn syrup factory, after this process section, we can get high purity glucose syrup.

- Evaporation:

The pure and clean glucose syrup have very low density, the triple effect evaporator can evaporate frucotse inside water to outside increase density at very short time. Then pump the glucose syrup into the single-concentrate of evaporator continue evaporate water for concentrating to reach the required DS as final product.

We are specialized in manufacturing and supply the high fructose corn syrup factory, professional in the syrup equipment installation, adjusting, etc., also guarantee a perfect after-sale service. If you plan to start a high fructose corn syrup production business,About the question how to produce high fructose corn syrup, in there DOING company offer then answer, contact us freely for the details.

 

You can contact us from Whatsapp: +8613526615783 or e-mail: sales@syrupmachine.com. By the way, you also can get an Online service to talk with us.

 

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Cornstarch syrup production process

November 28, 2018 by glucose fructose machine  

In there, Doing Company introduce the cornstarch syrup production process for you. To converting corn starch into corn syrup, the double-enzyme method is the most advanced method which for corn syrup production is first mix corn powder with water making slurry (like produce liquid glucose from starch), jet cooking slurry for liquefaction (liquefaction enzyme), separate protein and other solid impurity , saccharification (saccharification enzyme), decolorization , Ion exchange and evaporation to get required density high quality clear corn glucose syrup .

 

The double-enzyme method of production of glucose in plants is first mix corn powder with water making slurry (like produce liquid glucose from starch), jet cooking slurry for liquefaction (liquefaction enzyme), separate protein and other solid impurity , saccharification (saccharification enzyme), decolorization , Ion exchange and evaporation to get required density high quality clear corn glucose syrup.

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This is the technical process introduction answer for how to make corn syrup from corn starch:

1. Corn flour/starch processing line: Doing Machinery can manufacturer and supply whole set of syrup machine for you. This is the first step of corn syrup production.
2. Mixing tank: add water and corn flour/starch with a certain proportion, then add enzyme and wait the proceeding of physical reaction between corn flour/starch and enzyme.
3. Liquefaction process: this process requests jet cooker and liquefied tank, made the starch slurry into an operable viscosity.
4. Deproteinization in corn syrup production process: use plate and frame filter press, to remove the protein contain in the liquid.
5. Saccharification: use special saccharification tank, the function is change the liquefied starch into glucose.
6. Decolorization: pump the saccharification liquid into decolorization tank, add activated carbon to complete this process.
7. Decarburization in corn syrup made: this section purpose is remove the activated carbon by plate and frame filter press.
8. Ion exchange system: adopt special ion exchange column, remove the Ca2+ and Mg2+, and adjust PH value and conductance.

9. Evaporation: suggest corn syrup made by three-effect evaporator to get suitable corn syrup, of courcose you can select other evaporator as your requests.
Among is the total introduction of our main corn syrup production equipment.

Our dry milling method for corn syrup manufacturing process: first dry cleaning corn, remove the corn germ (can be used for making corn oil) and then use dry milling method to mill cleaned corn to required corn powder , without any water input or discharge during the corn powder production .

 

Contacts: Phone/ Whatsapp +8613526615783 , e-mail: sales@syrupmachine.com, Tel: 0086 371 56771822

We welcome you to visit our company.

Finally, you can click syrup making machine to learn more related products from our company.

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