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Technology and benefits of organic fertilizer production from sheep manure

January 19, 2020 by zhengtianci  

The advantages of using sheep manure organic fertilizer can be summarized as follows: 1. The fertilizer has a long term of validity, long-lasting fertility, moderate, pollution-free is a high-quality fertilizer for the production of organic, green and pollution-free food. 2. It contains a variety of trace elements, increases the content of soil organic matter, loosens the soil, improves the soil, and forms a high standard farmland. It is an important and necessary fertilizer that can continue to increase the output after the top of the fertilizer is used (the role in the production of the greenhouse is more prominent). 3. Will not cause environmental pollution, and make full use of exchange can play a role in protecting the environment. 4. Reduce the energy consumption caused by the production of chemical fertilizer, and effectively promote plant growth. 5. Turning waste into treasure reduces household garbage. Broad market prospect

The low configuration of organic fertilizer production line only requires crusher, mixer, granulator(rotary drum granulator), screening machine and packaging machine. This is a basic configuration, according to the actual needs and requirements of customers to add organic fertilizer machine. Therefore, the price of the whole chicken manure organic fertilizer production line varies from tens of thousands to hundreds of thousands.

For the production of organic fertilizer from sheep manure, it is recommended to adopt aerobic fermentation treatment, which can be fermented with fermentation agent, so as to better the crops. The pig manure is mixed with straw, sawdust, mushroom residue in appropriate proportion (80-90% of the manure, 10-20% of the others). 1 ton of material (about 2.5 tons of fresh material) is added with 1 kg of fertilizer fermenting agent, diluted with 1 kg of fertilizer fermenting agent and 5 kg of rice bran (or bran, corn flour and other substitutes), and then evenly distributed into the material pile. Attention shall be paid to the proper use of windrow turner for oxygen supply and upending in the fermentation process, and the temperature shall be controlled at 55-65 ℃. The water content of fermentation materials should be controlled at 60-65%. The first treatment is to use sheep excrement dehydration system. First, the fecal urinal is dehydrated, and then the water content is controlled at about 40%. The usual method is to use the crops such as wine dregs, bacterial dregs, straw and rice bran (including n P K) as the filling materials, then sprinkle the seed agent, mix 1kg bacterial agent with 20kg water to move into the raw materials, and ferment 1t raw materials. 1-2 days to toss once, usually 7 days to half a month to achieve full maturity.

We sale 1-200000 npk fertilizer production line, organic fertilizer production line, biofertilizer project production line, BB fertilizer complete equipment.

Production technology of high quality humic acid organic fertilizer

January 19, 2020 by zhengtianci  

When the temperature reaches 65-70 degrees, it can be turned over, cooled and fermented with a windrow turner. If the temperature is too high, the beneficial bacteria in the raw materials will be killed. When the content of the beneficial bacteria in the finished product is not up to the standard, it can be fermented to 5-7 days in summer. It can be put out of the tank at 12-15 in winter. It can be placed in the storage plant for fermentation in the stacking plant for 3-5 days, so that the water content is 35% - 40% and granulation can be carried out. At this time, the material can be crushed, which can be carried out by the organic fertilizer crusher with the number of 1-2 sets of power of 30KW × 2. The crushed material is fainted into the batching bin, which is composed of 3-4 bins, of which 2 bin is the main raw material and the other two bins are added The microelements are automatically weighed and sent to the main conveyor to the double shaft mixer for mixing. This organic fertilizer machine can continuously mix. The materials after mixing directly enter the bucket elevator to the ground, and enter at a height of 2 meters. The chain crusher is used for crushing, because there are small lumps during mixing, and the effect is not good during granulation.

Then, the crushed materials are sent into the disc feeder. The disc feeder can feed multiple granulators at the same time, evenly, and then granulate by the rotary drum granulator. At this time, the ball forming rate is more than 90%, including three kinds of particles: large, medium and small. The angle of the granulator must be adjusted to a positioning position, and the angle depends on the size of the particles. The larger the angle, the smaller the particles and the smaller the angle, The larger the particles are, the manufactured particles are sent to the dryer through the main conveyor for drying, and the drying temperature is controlled below 70 degrees. Because the water content of the feed is about 35% - 40%, the high temperature will kill the beneficial bacteria in the raw materials. The retention time of the particles in the dryer is 40-45 minutes, and the rotation speed of the dryer is 4.5-5 revolutions, which can be sent to the outlet, the conveyor to the primary screening machine for sorting.

The large and small particles are sent to the crusher by the return belt for crushing and re granulation, and the medium and finished materials. It is sent to the cooler for cooling by the conveyor. Because the particles have a certain temperature, the particles are sent to the cooler after cooling, and the fine powder is separated by two sieves, and then sent to the coating machine for coating, so as to make the particles look good, and prevent the particles from caking. The coated particles are sent to the silo for packaging, and then the finished fertilizer can be produced by quantitative packaging.

Zhengzhou Tianci Heavy Industry Machinery Co., Ltd. adheres to market orientation, innovation and development, quality and survival, and perfect after-sales service to win the trust of customers. We mainly produce fertilizer granulator, crusher, mixer, conveyor, compost windrow turner, coating machine, packaging machine, dryer, cooler, screening machine, as well as different types of fertilizer production lines, including organic fertilizer production line, biofertilizer project production line, NPK fertilizer production line, BB fertilizer production line. Warmly welcome people from all walks of life to visit the company, mutual benefit, win-win, create a better!

Four indexes of fermentation in livestock farm

January 19, 2020 by zhengtianci  

In order to meet the requirements of environmental protection, how to use manure and straw to make organic fertilizer? What are the organic fertilizer machine needed? Don't worry. Listen to Xiaobian. In order to make organic materials ferment better and faster, we need to strictly control four indicators during composting:

1、 Material selection and proportion

In the fertilizer production process, the soft crop straw and livestock manure with rich resources are mainly selected, and the C / N ratio of materials is adjusted to 25:1 as far as possible. According to the difference of raw materials in different regions, select one of the material ratios listed in the following table (other straws and livestock manure can refer to this ratio). The dried oil should be added in proportion about 10 days before the end of fermentation and evenly spread on the fermentation pile. The dried oil and other materials should be stirred evenly by the horizontal crusher and then piled up for fermentation by the tank dumper. If the stack temperature exceeds 60 ℃ after adding oil dry, the pile shall be turned over immediately to prevent carbonization and ammoniation of oil dry.

2、 Material moisture control

On the premise of covering plastic film with organic fertilizer fermentation stacks, the water content of the material should be controlled at about 60% of the initial material water content. On the basis of using the straw crusher to crush (usually the water content is about 15%), the method of spraying water on the crushed straw should be adopted to increase the water content by 30% - 40% (the moisture content of the straw is wet and there is no water seepage), while the fresh cow dung does not need to increase the water content It can reach the moisture requirement of material stacking. Use a horizontal mixer with two shafts to mix all kinds of materials and then pile them up for fermentation. If there is no mixer for mixing materials, use a layered pile up for fermentation. When turning over the pile, use a trough type dumper to mix all kinds of materials evenly. In the stage of fermentation temperature rise and high temperature, if the material water is insufficient, the water should be replenished in time.organic fertilizer granulator

3、 Control of ventilation and oxygen supply

It can be seen from the results of this experiment that in order to ensure the oxygen concentration in the fermentation pile to be about 10%, it is a practical and effective way to combine the ventilation trough and mechanical turning pile to produce organic fertilizer with crop straw and livestock manure as the main raw materials, which is conducive to fully mixing different materials, reducing or eliminating the phenomenon of material caking and nonuniformity, and increasing the hole of pile body The gap degree is conducive to the gas exchange and aerobic fermentation, increasing the days above 50 ℃ and improving the fermentation quality of organic fertilizer. That is to say, a ventilation slot with a width of 20-30cm and a depth of 10-20cm shall be built in the center of the stack. Generally, the length of the stack shall not exceed 10m (it shall be disconnected to avoid too long distance and insufficient ventilation). The central temperature of the fermentation pile rises to more than 50 ℃ about 2D after stacking. After a period of time, when the center of the pile is lower than 50 ℃, the mechanical stacking shall be carried out by the compost windrow turner, and the temperature rises to 50 after stacking If the temperature of the center of the body is difficult to rise to more than 50 ℃, it means that the organic matter in the material has been basically decomposed, and it needs to be turned over for 3-4 times. After each turning, the shape of the fermentation pile shall be repaired immediately and covered with plastic film. After that, the organic fertilizer entered the late stage of maturity, and generally no longer turned over.

When the oil dry is added 20 days before the end of fermentation, the oil dry and other materials shall be evenly stirred by the dumper. If the temperature of the oil dry pile exceeds 60 ℃, the pile shall be timely turned to cool down to prevent the oil dry carbonization and nitrogen loss. In addition, in the later stage, if the moisture content of the material is too large, it can also be released by mechanical turning over.

4、 Regulation of fermentation time

It can be seen from the results of this experiment that the control of harmful organisms (mould, Escherichia coli, Ascaris eggs) is closely related to the fermentation time. The longer the fermentation time is, the lower the amount of harmful organisms is, and the better the control of harmful organisms and the maturity effect of organic fertilizer are. Therefore, the fermentation time of conventional organic fertilizer should not be less than 3 months. However, due to the limited production sites, long fermentation cycle, low utilization efficiency and increased production costs. According to Cheng Xiang's research, with crop straw and livestock manure as the main raw materials, the volume (height) of the stacks generally decreased by 40% - 45% after 15 days of fermentation. In order to improve the site utilization efficiency, the fermentation period can be shortened to about 15-27 days with the help of organic fertilizer fermentation equipment and fermentation bacteria.

npk fertilizer manufacturing process

The key step of composting is fermentation

January 19, 2020 by zhengtianci  

The production of any qualified and high quality organic fertilizer must go through the compost fermentation process. Composting is a process in which organic matter is continuously degraded and stabilized by microorganisms under certain conditions, and a product suitable for land use is produced. With the deepening of research and improvement of methods, composting, an ancient and simple method for the treatment of organic waste and the production of fertilizer, has attracted the attention of various countries, because it has good ecological significance and is also for agriculture Industrial production brings benefits. In the fertilizer production process, the organic matter is not easy to decompose, stable and easy to be absorbed by crops under the action of microorganism; meanwhile, the effect of microorganism can reduce the toxic effect of heavy metals within a certain range. It can be seen that composting is a simple and effective way to produce bio organic fertilizer. It is beneficial to the development of ecological agriculture.

Composting is actually a form of waste stabilization, but it needs special humidity, aeration conditions and microorganisms to produce a suitable temperature. Generally speaking, this temperature is higher than 45 ℃, keeping this high temperature can make the pathogenic bacteria inactivated and kill the weed seeds. After reasonable composting, the residual organic matter decomposition rate is low, relatively stable and easy to be absorbed by plants. After composting, the odor can be Greatly reduced. There are many different kinds of microorganisms involved in the composting process. Due to the change of raw materials and conditions, the number of various microorganisms is also constantly changing, so no microorganism has always occupied the dominant position in the composting process. Each environment has its specific microflora, and the diversity of microorganisms makes the composting system can still be avoided when the external conditions change Collapse.

The composting process mainly depends on the function of organic fertilizer machine and microorganism, and microorganism is the main body of composting fermentation. There are two sources of microorganisms involved in composting: one is a large number of original microorganisms in organic waste; the other is artificial microbial inoculants. Under certain conditions, these microorganisms have strong decomposition capacity for some organic waste, with strong activity, rapid propagation and decomposition Organic matter can accelerate the process of composting reaction and shorten the time of composting reaction

Composting is generally divided into aerobic composting and anaerobic composting. Aerobic composting is the decomposition process of organic materials in the presence of oxygen, and its metabolites are mainly carbon dioxide, water and heat. If necessary, it needs to use a compost windrow turner for turning. Anaerobic composting is the decomposition process of organic materials under anaerobic conditions. The final metabolites of anaerobic decomposition are methane, carbon dioxide and many low molecular weight intermediates, such as organic acids. The main types of microorganisms involved in the composting process are bacteria, fungi and actinomycetes. All of these three kinds of microorganisms have mesophilic and thermophilic bacteria. The microbial population changes with temperature during composting The following alternation changes: the low and medium temperature groups are mainly transformed into the medium and high temperature groups, and the medium and high temperature groups are mainly transformed into the medium and low temperature groups. With the extension of composting time, bacteria gradually decrease, actinomycetes gradually increase, and mold and yeast significantly decrease at the end of composting.

organic fertilizer granulator
npk fertilizer manufacturing process

Rotary drum granulator is indispensable in NPK fertilizer production line

January 18, 2020 by zhengtianci  

NPK fertilizer production line is a complete set of equipment used to process and produce compound fertilizer. Different production effects need different equipment to support. The most important equipment in NPK fertilizer production line is rotary drum granulator. What are the working characteristics of rotary drum granulator? Let's have a look.

Rotary drum granulator is a kind of commonly used granulator. Before using the organic fertilizer machine, check, clean, warm and preheat it. When using the steam, discharge the cold water in the memory first. When draining the water, it will gradually increase from small to large. The detailed precautions are as follows:

1. Before use, check whether the outside and frame of the rotary drum granulator are clean, and whether the screws are loose and intact. When they are intact, pull out the material pipe, wash them with hot water and put them aside for use. During the rotation inspection, you can first jog to observe whether the inner and outer rings are in normal operation and matching. If there is no abnormal sound, you can enter the next process.

2. After the rotary drum granulator is inspected and cleaned, it will be heated and preheated. When using steam, the cold water in the memory should be discharged first. When draining water, it should be gradually increased from small to large and cannot be opened at once. When using steam, it should also be increased slowly to prevent scalding and bumping of the steam pipe.

3. The rotary drum granulator shall be cleaned in case of uneven spray, abnormal sound and one hour service time of the fountain. When the granulator is full of material, it is not allowed to insert steam into it for blowing. First, pull out the material pipe, fold off the spray blue. When folding the spray blue, use tools to counter it and slowly fall down to prevent the slurry from scalding. After folding off the spray blue, wash it with hot water. When flushing, do not flush on the motor and granulator screw, rotating parts, etc., it is better to clean with tools.

We mainly produce fertilizer granulator, crusher, mixer, conveyor, compost windrow turner, coating machine, packaging machine, dryer, cooler, screening machine, as well as different types of fertilizer production lines, including organic fertilizer production line, biofertilizer project production line, NPK fertilizer production line, BB fertilizer production line.

What kind of equipment does NPK fertilizer production line need?

January 18, 2020 by zhengtianci  

NPK fertilizer production line is a complete set of equipment used to process and produce compound fertilizer. Different production effects need different equipment to support. There are more than one compound fertilizer equipment needed in NPK fertilizer production line. What are the common compound fertilizer equipment and what are their working characteristics? Let's have a look.

The commonly used equipment of compound fertilizer includes drum dryer, drum screen, rotary drum granulator, cooler and disc mixer.

Drum dryer: a mechanical equipment that uses heat energy to reduce the moisture content of materials. It is used to dry objects. The dryer vaporizes and escapes the moisture in materials through heating to obtain the solid materials with specified moisture content. It is mainly used to dry fertilizers with certain humidity and particle size.

Roller screen: after the material enters the roller device, due to the inclination and rotation of the roller device, the material on the screen surface will turn over and roll, so that the qualified material will be discharged through the screen of the outer circle of the roller, and the unqualified material will be discharged through the end of the roller.

Drum granulator: the main equipment for making compound fertilizer is to inject steam, gas ammonia into the granulator or add phosphoric acid or nitrogen solution, phosphoric ammonia slurry and heavy calcium slurry to complete the granulation process of chemical reaction and heat supply in the cylinder, or to supplement a small amount of water in the cold granulation process of compound fertilizer.

Cooling machine: it is used to cool the fertilizer with certain temperature and particle size, further remove some moisture and reduce the particle temperature of compound fertilizer. It can be used together with the dryer to greatly improve the cooling speed.

Disc mixer: mainly used for the mixing of raw materials, materials can be fully mixed, so as to improve the mixing uniformity, which is conducive to granulation.

organic fertilizer machine

biofertilizer project

windrow turner

Organic fertilizer granulator

January 18, 2020 by zhengtianci  

The traditional farmer's independent fertilizer production process is basically completed by relying on the natural fermentation power. Most farmers directly carry the fermented crop straw or manure stored in their homes to the fields. This method of using organic fertilizer has been used by people. Many farmers also take it for granted. In fact, the application of organic fertilizer will cause air, water and other living environment Pollution, we need to use organic fertilizer granulator and other organic fertilizer equipment to make organic fertilizer to improve the efficiency and output of organic fertilizer.

A large number of organic raw materials are needed when using the organic fertilizer granulator for granulation. Most of these organic materials are perishable or rotten materials, but most of them still keep the prototype. Therefore, when using the material cell phone, the hammer crusher should be used to crush the materials first, and then put them into the fermentation for fermentation, because these processes are prepared for later granulation

The organic fertilizer granulator has the characteristics of even granulation, high establishment rate, stable operation, etc. it is the ideal equipment chosen by the majority of users. The development of science and technology is always endless. For the development of an enterprise, if we want to achieve good development, we should not only have more personality and novelty in technology innovation, but also strive for perfection in equipment, so that the organic fertilizer machine in the domestic market can make due contribution to the development of the enterprise in constant innovation and exploration.

If an enterprise wants to stay in the economic market for a long time, it must have the core competitiveness of the market, have its own unique products, own technical intellectual property rights, advanced fertilizer production technology, and constantly update technology to follow the development of the times. The granulator equipment constantly pursues the quality improvement of the brand, meets the effective guarantee of the growing market demand, and improves the final ownership of the competitiveness of the equipment in the market.

Zhengzhou Tianci Heavy Industry Machinery Co., Ltd. specializes in the production of fermentation compost windrow turner, fertilizer granulator, fertilizer crusher and other organic fertilizer machines. We also provide a complete set of organic fertilizer production process, npk fertilizer manufacturing process, biofertilizer project production process, BB fertilizer production equipment. We have been stepping forward the pace of machine progress, hoping to use the best fertilizer equipment to feed back our users!

Organic fertilizer granulator improves production efficiency

January 18, 2020 by zhengtianci  

In our organic fertilizer machine industry, the organic fertilizer pelletizer has become a bright spot in recent years, and it has been highly praised and recognized by people within a few years since it came out. So what is the reason why the organic fertilizer pelletizer has become a bright spot in the organic fertilizer machinery industry in a short time, and quickly occupied the market and been recognized by the majority of users.

The traditional farmer's independent fertilizer production process is basically completed by relying on the natural fermentation power. Most farmers directly carry the fermented crop straw or manure stored in their homes to the fields. This method of using organic fertilizer has been used by people. Many farmers also take it for granted. In fact, the application of organic fertilizer will cause air, water and other living environment Pollution, we need to use organic fertilizer granulator and other organic fertilizer equipment to make organic fertilizer to improve the efficiency and output of organic fertilizer.

A large number of organic raw materials are needed when using the organic fertilizer granulator for granulation. Most of these organic materials are perishable or rotten materials, but most of them still keep the prototype. Therefore, when using the material cell phone, the hammer crusher should be used to crush the materials first, and then put them into the fermentation for fermentation, because these processes are prepared for later granulation

Therefore, it is necessary to grind to the required fineness for granulation. These materials may have a lot of pungent taste in the process of crushing and handling. If measures are taken in advance, the decomposition of organic matter in the fermentation of organic fertilizer raw materials will produce a large amount of pungent gas dominated by ammonia, so the fermentation workshop should be separated from the production workshop as far as possible. After the material is completely decomposed, it can be transported to the compound fertilizer equipment by screw conveyor, and the material will enter the compound fertilizer equipment from the gold bin for extrusion granulation.

npk fertilizer manufacturing process
compost windrow turner

Organic fertilizer machine should enhance its value

January 17, 2020 by zhengtianci  

The traditional organic fertilizer processing process of farmers is basically based on the natural fermentation power. Most farmers directly carry the fermented crop straw or manure stored in their homes to the fields. This method of using organic fertilizer has been used by people. Many farmers also take this for granted. In fact, the application of organic fertilizer will create a living environment for air, water and so on In order to improve the efficiency and output of organic fertilizer, we need to make organic fertilizer by using organic fertilizer machines such as granulator, windrow turner and rotary drum granulator.

The organic fertilizer machine is not in the mirror, but we can see and touch it. With the development of the times, the organic fertilizer machine has changed. In the society, new technology has been very popular, the market is also in full swing, showing a peaceful situation. Zhengzhou Tianci a bio organic fertilizer equipment manufacturer, pays more attention to its own characteristics and corporate brand, and should make good use of the equipment to contribute to the society.

All commodities exist to serve our life. Commodities have use value. Commodities without use value are unwanted. The value of commodities is reflected by use value and applied to increase the value of commodities. Bio organic fertilizer equipment has come into our farm to process manure.

We believe that the organic fertilizer machine is a good helper for people, and the organic fertilizer machine manufacturers march forward and follow people's footsteps closely. The production line of organic fertilizer machine has a good grain size, and can realize fully automatic production, which has won the praise of manufacturers.

Zhengzhou Tianci Heavy Industry Machinery Co., Ltd. main production of organic fertilizer machines are: granulator, crusher, mixer, fermentation windrow turner, etc., while the sale of 1-200000 npk fertilizer production line, organic fertilizer production line, biofertilizer project production line, BB fertilizer complete equipment. Our products are energy-saving, convenient, environmental friendly and efficient, which have reached the leading level in the same industry in the world. Zhengzhou Tianci organic fertilizer machine has a superb technical team, first-class partners at home and abroad, scientific and standardized customer training system. We are looking forward to cooperating with you!


What are the raw materials of organic fertilizer production line

January 17, 2020 by zhengtianci  

What are the raw materials of organic fertilizer production line

What materials can be used to produce organic fertilizer?

Excrement and urine: excrement and urine include human excrement and urine, livestock excrement and urine, poultry excrement and urine, and other animal manure. Excrement and urine are the excrement of all animals. Excrement and urine contain rich organic matter and various nutrient elements required by crops, which are high-quality fertilizers.

Straw: straw mainly includes straw, wheat straw, corn straw, sorghum straw, sweet potato vine, soybean straw, rape straw, peanut straw, cotton straw, etc. With the progress of science and technology and the continuous improvement of material input, the yield of various crops in China is increasing. Therefore, the resources of various straws come from a wide range of sources, and the quantity is huge. It is an inexhaustible and inexhaustible agricultural precious resource, and the content of nutrients in straws is very high.

Cake fertilizer: cake fertilizer mainly includes soybean cake, peanut cake, rapeseed cake, cottonseed cake, etc.

Green manure: there are many types of green manure, which are often distinguished by different names in production. Green manure for cultivation and wild use, green manure for legume and non legume, aquatic green manure, perennial green manure, woody green manure, winter green manure and summer green manure, special green manure and dual green manure. fertilizer equipment

Biogas fertilizer: it can be divided into biogas liquid fertilizer and biogas residue fertilizer according to the morphological characteristics. According to the differences of fermentation raw materials, it can be divided into farmer biogas fertilizer, livestock and poultry biogas fertilizer, industrial waste biogas fertilizer, urban public toilets, sewage biogas fertilizer and other types.

Soil and miscellaneous fertilizer: soil and miscellaneous fertilizer mainly includes mud fertilizer, fertilizer soil, ash fertilizer, animal residue, dregs fertilizer, etc.

Peat: peat is a kind of special natural organic ore body formed by the accumulation of half decomposed plant remains over the years under the comprehensive effect of ancient and modern geographical, biological and climatic conditions.

Haifei: Haifei is an organic fertilizer mainly composed of marine organisms. Haifei can be divided into plant-based Haifei, animal-based Haifei and mineral-based Haifei. The plant-based Haifei mainly includes kelp, giant brown algae, green algae and red algae. The animal-based Haifei mainly includes waste from processing of marine biological products such as fish, shrimps, crabs and shellfish or non edible marine biological heritage including fish head, fish viscera, fish scale, shrimp bran, clam skin, oyster skin, haiwuxing and windmill Sea grape, sea milk, red snail, herring, etc.

Humic acids: humic acids can be applied as unit fertilizers and form a compound fertilizer with humic acid as the main body. According to the formation and source of humic acid, they can be divided into primary humic acid, regenerated humic acid and synthetic humic acid.