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New two in one organic fertilizer granulator

March 26, 2020 by zhengtianci  

The new two in one pelletizing process has completely changed the traditional pelletizing process with large investment, complex process and repeated links. It has realized the pelletizing mode of high efficiency, energy saving, low loss, no noise and dust. It is a new fertilizer pelletizing machine carefully developed by our unit and pioneered in China, reaching the international advanced level.

The new type two in one organic fertilizer granulator is widely used in livestock and poultry feeding, brewing, sugar making, papermaking, medicine, tobacco factory and other industries to granulate organic wastes. It can produce ball type pure organic fertilizer, organic-inorganic fertilizer, biological organic fertilizer, organic fertilizer production line and is the first choice for organic fertilizer production enterprises.

Product performance characteristics of the new two in one organic fertilizer granulator:

1. Fertilizer granulator adopts the high-speed rotating stirring force, natural forming, and does not use the mold to press the particles, so the processing cost is low and the efficiency is high;

2. The particles are uniform, smooth, round, high strength and good fluidity, and the forming rate of particles is more than 95%;

3. Less equipment investment, low operation cost, and the survival rate of microorganism is more than 90%

twin roll extruder granulator, roller press granulator

March 26, 2020 by zhengtianci  

It is widely used in animal husbandry, brewing, sugar making, papermaking, medicine, tobacco factory and other industries to produce ball type pure organic fertilizer, organic-inorganic fertilizer and bio organic fertilizer. It is the first choice of organic fertilizer production enterprises.

1. The fertilizer granulator adopts inlaid rotary roller plate, the working medium pressure roller is adjusted arbitrarily, and all functions have reached the international advanced level.

2. The feeding mode is forced feeding, uniform and unimpeded, with low noise, making its operation more safe and reliable.

3. Equipped with particle rounding machine to make particles smoother and more moderate in hardness, with a forming rate of 98%.

4. It is not only suitable for the organic fertilizer production line, but also for the production of compound fertilizer particles.

Advantages of twin roll extruder granulator

1、 The fertilizer granulator has low requirement for raw material moisture, which reduces production cost and energy consumption.

2、 It can produce all kinds of compound fertilizer flexibly.

3、 High particle strength

Counter roll extrusion granulator, ferilizer granulator

March 26, 2020 by zhengtianci  

Counter roll extrusion granulator

1. The fertilizer granulator adopts inlaid rotary roller plate, the working medium pressure roller is adjusted arbitrarily, and all functions have reached the international advanced level.

2. The feeding mode is forced feeding, equipped with overload protection device, uniform and unimpeded, with low noise, making its operation more safe and reliable.

3. The large-diameter conditioner is used to make the materials more mature, the particles smoother, the hardness more moderate, the forming rate up to 98%, and the wear rate of the equipment to the bottom.

4. It is not only suitable for the organic fertilizer production line, but also for the production of compound fertilizer particles.

Advantages of twin roll extruder

1、 The fertilizer granulator has low requirement for raw material moisture, which reduces production cost and energy consumption.

2、 It can produce all kinds of compound fertilizer flexibly.

3、 High particle strength

Counter roll extrusion granulator

March 26, 2020 by zhengtianci  

1. The fertilizer granulator adopts inlaid rotary roller plate, the working medium pressure roller is adjusted arbitrarily, and all functions have reached the international advanced level.

2. The feeding mode is forced feeding, equipped with overload protection device, uniform and unimpeded, with low noise, making its operation more safe and reliable.

3. The large-diameter conditioner is used to make the materials more mature, the particles smoother, the hardness more moderate, the forming rate up to 98%, and the wear rate of the equipment to the bottom.

4. Speed control feeding is adopted to accurately control the feeding amount to meet the production needs of different materials and particle diameters.

Applicable scope of roller extrusion granulator

① It is applicable to large, medium and small-sized breeding households and feed processing plants of rabbit, fish, chicken, duck, goose, pig, sheep, cattle, aquatic products, etc.

② Fuel granulation, such as: sawdust, rice husk, cotton stalk, cottonseed skin, weeds and other crop straw

③ Organic fertilizer particles, peat, sludge, chicken manure, livestock manure, lignite, straw fermentation, etc., granulation of organic fertilizer production line as raw materials

trough type fermentation compost turning machine

March 26, 2020 by zhengtianci  

Main features of the trough type fermentation compost turning machine:

1. The fertilizer equipment is suitable for aerobic fermentation and can be used in combination with solar fermentation room, fermentation trough and transfer machine. The utility model can realize the function of one machine with multiple slots by matching with the moving machine.

2. The fermentation trough matched with it can discharge materials continuously or in batches. High efficiency, stable operation, strong and durable, even turning and throwing.

3. Centralized control of control cabinet can realize manual or automatic control function.

4. Equipped with soft starter, low impact load when starting.

5. Equipped with gear drawing and pressure lifting system.

6. The tooth drawing is solid and durable, with certain breaking and mixing ability for materials.

7. Limit travel switch plays a role of limit and safety.

organic fertilizer production line

Zhengzhou Huaqiang heavy industry machinery chain crusher

March 26, 2020 by zhengtianci  

Our factory strictly abides by the principle of equality, mutual benefit, quality first and customer first. We are willing to provide customers with warm and thoughtful service, assistance, guidance, installation, commissioning and training of operators.

The crusher is made of high-quality steel, and the system is optimized. It has high output and high reliability. It is often used in the comminution of bulk materials in organic fertilizer production line and compound fertilizer production line.

In the process of crushing, the chain crusher adopts high-strength and high-speed hard alloy chain plate with synchronous speed. The design of the inlet and outlet is reasonable, the crushed materials are uniform, not easy to stick to the wall, and easy to clean.

The fertilizer equipment has the characteristics of reasonable structure, fast feeding, stable performance and strong impact resistance. It can be widely used to crush leaves, bagasse, broken bamboo, wood chips, waste paper and other fibers, as well as hard materials such as broken bricks, tiles, crushed stones, cinders, etc., without affecting the crushing effect of hard and soft materials.

chain crusher

March 26, 2020 by zhengtianci  

In the process of crushing, the chain crusher adopts high-strength and high-speed hard alloy chain plate with synchronous speed. The design of the inlet and outlet is reasonable, the crushed materials are uniform, not easy to stick to the wall, and easy to clean. The crusher is made of high-quality steel, and the system is optimized. It has high output and high reliability. It is often used in the crushing work of bulk materials in organic fertilizer production line and compound fertilizer production line

Features of chain crusher:

The fertilizer equipment has the characteristics of reasonable structure, fast feeding, stable performance and strong impact resistance. It can be widely used to crush leaves, bagasse, broken bamboo, wood chips, waste paper and other fibers, as well as hard materials such as broken bricks, tiles, crushed stones, cinders, etc., without affecting the crushing effect of hard and soft materials.

Working mode of fertilizer granule dryer

March 26, 2020 by zhengtianci  

The fertilizer equipment is suitable for low temperature and low moisture drying, and can control the temperature of hot air in a section to ensure that the material temperature is not higher than the specified temperature in the whole drying process. The tail of the machine can also increase the natural air cooling section, so that the material can be cooled immediately after drying, playing a multi-purpose function. It is very suitable for drying granular biological fertilizer with good air permeability, and the material is dried It is stable and uniform, the particles are not damaged, the residence time and feeding speed can be adjusted to achieve the best drying effect. Because most of the hot air can be recycled and the thermal efficiency is high, the heat source can be steam provided by biogas boiler (or hot air furnace induced draft fan), coal combustion heating, natural gas, biogas, boiler, electromagnetic heating, etc.

Zhengzhou Huaqiang organic fertilizer machine mainly produces 1-200000 tons of organic fertilizer production line, npk fertilizer manufacturing process, BB fertilizer complete equipment, organic fertilizer granulator and other fertilizer equipment. Zhengzhou Huaqiang organic fertilizer machine has been developing and innovating for many years.  In the future, on the road of enterprise development, it adheres to the development and scientific concept, meets difficulties with high-quality service, and strives for perfection.

How much does it cost to invest in a small organic fertilizer production line? How many people do it take?

March 26, 2020 by zhengtianci  

The production equipment investment of powder organic fertilizer production line is less. The whole set of particle organic fertilizer machine is in the long and deep processing of powder production line technology. According to the actual production needs, there are different configurations, and the configuration prices of different production lines are also different.

Simple organic fertilizer equipment configuration includes crusher, mixer, organic fertilizer granulator, screening machine and packaging machine, small-scale organic fertilizer production line manufacturer, the whole set of equipment is only 50000 or 60000 yuan, the investment of equipment is not large, but a large amount of labor cost needs to be invested in the later stage.

The complete equipment configuration includes fermentation compost windrow turner, crusher, mixer, pelletizer, dryer, cooler, screening machine, coating machine and packaging machine, as well as conveyor for material transportation between equipment. Such a complete set of equipment configuration needs two or three hundred thousand, but the whole production line only needs five or six workers to complete production operations and realize automatic production.

Now, with the continuous development of science and technology, through the artificial pure culture technology of beneficial flora, how much is the small-scale organic fertilizer production line? With scientific extraction and fertilizer production process, a variety of bio organic fertilizers can be produced, which can improve soil quality, reduce environmental pollution, increase fertilizer efficiency, etc. Bio organic fertilizer will be the main development trend of agricultural fertilizer in the future.

The new pig manure organic fertilizer production line is quoted. The pig manure organic fertilizer production line is a complete set of equipment. According to the actual production needs, there are different configurations, and the configuration prices of different production lines are different. Pig manure organic fertilizer production line has three configurations: high, medium and low. Large fertilizer plants need to adopt a complete set of production configuration, and the finished product appearance and nutrient content can meet the market requirements, which has a greater advantage in the promotion of the finished organic fertilizer. npk fertilizer manufacturing process The medium and low configuration organic fertilizer production line is suitable for small and medium-sized fertilizer plants. The sales scope of the finished organic fertilizer is limited to the nearby areas. Some processes in the organic fertilizer production process need to be completed manually

Organic fertilizer production line equipment, fertilizer production process

March 26, 2020 by zhengtianci  

An organic fertilizer production line can not only meet the needs of the local fertilizer, but also meet the needs of the surrounding market. Bio organic fertilizer is widely used in farmland, fruit trees, flowers, landscaping, high-grade lawn, soil improvement and other fields, with good results. Organic fertilizer production line is a very good choice for investment.

The organic fertilizer production line includes fermentation windrow turner equipment, granulation equipment, crushing equipment, mixing equipment, screening equipment, cooling equipment, drying equipment, coating equipment, automatic packaging equipment and other technological processes.

What are the common equipment of organic fertilizer production line? Organic fertilizer machine classification:

1. Crushing equipment

A new type of semi wet material crusher, vertical and horizontal, has chain and hammer internal structure. No screen, even if the material is pulled out of the water, it will not be blocked.

2. Mixing equipment

Mixing mixer -- including vertical mixer, horizontal mixer, double shaft strong mixer, drum mixer, etc. The internal mixing structure is divided into knife type and screw type. According to the characteristics of the material, the appropriate mixing structure is designed. The discharge port is designed for cylinder control and baffle control.

3. Conveying equipment

Belt conveyor -- mobile belt conveyor, fixed belt conveyor and so on. Belt conveyor is an indispensable economic logistics conveying equipment to form a rhythmic flow line. It has many characteristics such as strong conveying capacity, long conveying distance, simple structure, easy maintenance, and convenient implementation of programmed control and automatic operation.

4. Pelletizing equipment

Special granulator for organic fertilizer -- including disc granulator, new type wet granulator, pelletizer, rotary drum granulator, coating machine, etc. According to the characteristics of raw materials, select the appropriate granulator.

5. Drying and cooling equipment

Rotary dryer, also known as drum dryer and bio organic fertilizer dryer, because the temperature of organic fertilizer cannot exceed 80 ° when drying, our dryer adopts hot air drying mode.

Chiller - similar in shape to dryer, but different in material and performance. The main machine of the dryer is made of boiler steel, and the main machine of the cooler is made of carbon steel plate.

6. Screening equipment

Screening machine -- including drum type and vibrating type. The screening machine is divided into three-stage screen, two-stage screen, etc.

7. Coating equipment

Particle coating machine -- the shape of the main machine is similar to the dryer and cooler, and the internal structure is quite different. The inner part of the coating machine is made of stainless steel plate or polypropylene lining. The whole machine includes the matching powder machine and oil pump.

8. Automatic packaging equipment

Automatic metering packaging machine - including screw type and DC type, single head and double head, made of stainless steel and carbon steel, customized according to the actual needs of customers.

Zhengzhou Tianci Heavy Industry Machinery Ltd main production of organic fertilizer machines are: granulator, crusher, mixer, rotary drum granulator, fermentation windrow turner, rotary drum granulator, etc., while the sale of 1-200000 npk fertilizer production line, organic fertilizer production line, biofertilizer project production line, BB fertilizer complete equipment. Our products are energy-saving, convenient, environmental friendly and efficient, which have reached the leading level in the same industry in the world. Zhengzhou Tianci organic fertilizer machine has a superb technical team, first-class partners at home and abroad, scientific and standardized customer training system. We are looking forward to cooperating with you!