August 31, 2019 by tyrepyrolysisplant
Waste tire/plastic to fuel oil pyrolysis plant can turn waste tyre to fuel oil with latest pyrolysis technology. Pyrolysis is the thermal decomposition of materials in the absence of oxygen. In the case of the pyrolysis of rubber tyres, the rubber degrades under high temperatures and long-chain hydrocarbons in rubber are broken down into compounds with shorter carbon chains in the reactor, yielding oil, gas and carbon black.
Our waste tire/plastic to fuel oil pyrolysis plant can handle a variety of common tyres in life, and different tyres have different oil yield.
From waste tire/plastic to fuel oil pyrolysis plant, 4 kinds of products can be obtained: fuel oil, catbon black, steel wire, and incondensable gas. Fuel oil is widely used in industries, such as steel factory, heavy oil generator, cement factory, and boiler heating etc. Carbon black can be made into pellets for making new rubber products. Steel wire could be sold to the recycle station or steel mill for remelting. The incondensable gas is recycled to heat the pyrolysis reactor, saving energy.
1. Put raw materials into reactor by auto-feeder, then heat the reactor. Do not stop heating the reactor, when the temperature reaches nearly 250 degree Celsius, waste tyre will be transferred to oil gas.
2. The liquid oil will be cooled by condenser from oil gas and then collected by oil tank.
3. The exhaust gas which can not be cooled in normal pressure will be recycled to heat the reactor. Smoke produced by processing the tyres can achieve national emission standard through dual desulfurization and dusting removal device.
4. After you get oil, the temperature will be low, at this time, carbon black will be discharged automatically.
| Profit analysis of DOING 10TPD waste tyre pyrolysis plant project made by our Macedonia customer
|Cost for one batch|
|NO.||Item||Cost of each batch|
|1.||10tons of waste tire||10T*USD42.5/T=USD425|
|2.||0.4tons of coal||0.4T*USD70/T=USD28|
|3.||Electricity and water||244kwh*USD0.26=USD63.44|
|Income for one batch|
The waste tire/plastic to fuel oil pyrolysis plant business is equipped with mature safety devices, such as alarm for over temperature and pressure, auto pressure releasing system, extra gas recycling system and fire fighting device, which will guarantee 100% safety in the tyre to oil recycling process.
By the extra gas recycling system, the gas that can not be condensed will be recycled to the burning room. It can replace the fuel material to heat the reactor, which will reduce additional fuel consumption.
3. Environment friendly
In the dedusting system, three steps (water spray, ceramic ring filter, washing chamber) are used to dedust the extra gas and more than 95% of the dust would be removed. The released gas is pollution-free and can be discharged into the air directly with ISO9001:2008,CE Certificate.
4.Strict requirements for quality
IQC:Incoming quality control,main raw material;
PQC:Process quality control,All the reactor is inspection by X-ray.
By now we have installed hundreds of waste tire/plastic to fuel oil pyrolysis plant in about 60 countries:
Africa: Nigeria, Congo, Egypt, Uganda;
Europe: Romania, Poland, Italy, Macedonia, Albania, Turkey;
Asia: Malaysia, Pakistan, India, Thailand, Iran, Bangladesh, Lebanon, Jordan;
America: Mexico, Ecuador, Haiti, Guatamala, Aruba, Panama, Jamaica, etc.
Below is the picture of the installation in some countries.
Our waste tire/plastic to fuel oil pyrolysis plant are welcomed by quite a few customers from home and abroad, here are some of the feedbacks:
1. Delivery time- It will be 10-15 days after we receive the deposit.
2. Warranty-The warranty period for reactor and other parts except spare parts is 1 year.
The problem caused by wrong operation of workers shall not be responsible by our company.
3. Installation and Training-Our company will send one technician for each set of machine for guiding your installation, testing the machine and training your worker.
We DOING Company as a leading manufacturer in China has specialized in all kinds of waste recycling machinery and the supporting equipments for about 10 years, 5 years experience for domestic market, and 5 years for foreign trading. Now we have the waste tyre pyrolysis plant, waste plastic to oil machine, waste oil distillation plant which can be provided for you.
1. How much does one set waste tire/plastic to fuel oil pyrolysis plant cost?
Different capacity of waste tire/plastic to fuel oil pyrolysis plant have different cost. And also different desgins of waste tire/plastic to fuel oil pyrolysis plant have different cost. For example, the new design of pyrolysis plant with 10ton capacity, it is about 45000-55000USD. But if you want to save some cost, our engineer also can design the most efficient machine solutions for you. To caculate detailed cost for your referrence, please contact our team.
2. Where can I sell the tyre pyrolysis oil ?
The good sales, because oil is an energy, hotels, restaurants, bath center, diesel stoves, boilers, mostly using this oil as fuel, other power plants, ceramic plants and many other enterprises to use more of this fuel. In addition, this oil through the oil processing and reconciling national standard can be directly used as fuel in engine.
3. Can I visit your factory of waste tire/plastic to fuel oil pyrolysis plant?
Our office is in Zhengzhou City, Henan Province, China. From Zhengzhou International Airport to our office is just need 30min. We are responsible to pick customer up. We have demo garbage recycling plant and running machine in our factory for your visiting. Welcome to your visit at any time!
4. Why Choose DOING company?
1. Qualified manufacturer and equipment with ISO and CE certificate;
2. Professional consulting team for offering free quote, market analysis and project guidance;
3. Technical department for providing technical support, project design and layout drawing;
4. Skillful installation team for field installation, commissioning and operation training;
5. Responsable after-sale service to keep customers away from troubles during daily operation.
Phone: +86-371-5677 1821
We are in the central part of China, and it just takes 30 minutes' driving from the airport to our office. Every month, we receive many customers from different countries coming to visit our factory. If you are now looking for a new project, welcome to visit us!
August 17, 2019 by tyrepyrolysisplant
Pyrolysis oil is the main end product from waste tyre pyrolysis plant, also it is the main source of revenue for clients from pyrolysis project. Hence, it is important to know how and where to use tyre pyrolysis oil. Here below I will introduce the pyrolysis oil features and places where to use tyre pyrolysis oil.
Tyre pyrolysis oil produced from waste tyres
Three places where to use tyre pyrolysis oil:
1. The characteristics of high molecular organic materials make tyre pyrolysis oil widely used by refineries.
The tyre pyrolysis oil is one kind of heavy oil, it can be refined by waste oil to diesel plant to lighter fuel, like diesel, gasoline, etc.
Tyre pyrolysis oil refined into diesel
Since the market for diesel and gasoline is huge, the refinery’s demand for tyre pyrolysis oil is also huge, so it is often sold at very high price.
2. The high calorific value determines that the tyre pyrolysis oil can be used as fuel in the boiler plants.
According to SGS authoritative inspection company report, the calorific value of 1 kilogram of tyre pyrolysis oil is about 10,600 kcal. Therefore, tyre pyrolysis oil is widely used as a substitute for coal, firewood and heavy oil in steel plants, cement plants, glass factories, brick factories, boiler plants and other companies that need fuel.
Tyre pyrolysis oil used as fuel in the boiler plants
According to market research, the market price of one ton of tyre pyrolysis oil as fuel is about 430 US dollars, and some countries and regions have higher prices.
3. Similarly, the high calorific value also makes the tyre pyrolysis oil account for a large proportion of the power generation market.
Tyre pyrolysis oil can be used as substitute fuel to heat both traditional steam power generator and advance garbage power.
The above three places are the main markets and places where to use tyre pyrolysis oil. You can go there to do a market research before start tyre pyrolysis project or come DOING for a visit, our professional manager will give you further information.
August 3, 2019 by tyrepyrolysisplant
Waste tyres contain big tyres and small tyres, by using DOING waste tyre pyrolysis plant can turn waste tyres into crude oil, oil rate for big tyres is 45%-50%, for small tyres is 35%-40%. We also have tyre pyrolysis oil distillation plant, which can turn crude oil from pyrolysis plant to diesel, diesel rate for big tyres is 40%-45%, and for small tyres is 31%-36%.
From 10 ton waste tyres, big tyres can get 4.5-5 ton crude oil or 4-4.5 ton diesel. While small tyres can get 3.5-4 ton crude oil or 3-3.5 ton diesel. Please see the following form.
Note:Crude oil and diesel can not get at the same time. Crude oil produced by waste tyre pyrolysis plant, diesel is the refining of crude oil produced tyre pyrolysis oil distillation plant.
where to use tyre pyrolysis oil
Market and profit analysis of waste tyre to oil plant project
Pyrolysis Plant Manufacturer
July 19, 2019 by tyrepyrolysisplant
Waste oil refinery plant can convert tire oil, plastic oil, and waste engine oil to diesel. In some country, waste oil refinery plant also named waste oil distillation plant, distillation equipment, it just name different, but have a same functions.
The process to built a waste oil refinery plant is simple. Because we arrange special engineer to your site to install and commission the waste oil refinery plant until the machine runs smoothly.
We have 5t-50t per day waste oil refinery plant, can meet different customer’s requirements.DOING 5T/D tire waste oil refinery plant is mainly composed of 4 reactors, cooling system, vacuum system, filtering system and de-dusting system. Our waste oil refinery plant can refine waste tire oil into diesel very efficiently, and at the moment it is the most energy-saving refinery equipment in the market.
Can a diesel engine run on used motor oil
What is uses of diesel oil from waste oil refinery plant?
Process refining of waste lubricating oil
Small waste oil distillation machine
Contact: Ms Bonnie
Phone: +86-371-5677 1821
June 19, 2019 by tyrepyrolysisplant
Nowadays Recycling waste plastic in the way of thermal pyrolysis becomes more and more popular. Through waste plastic pyrolysis plant, we can extract fuel from plastic waste and this kind of fuel can be used as industrial heating energy. But what are the quality of the fuel from plastic waste, and what is its advantages and disadvantages?
Advantages of fuel from plastic waste:
The fuel from plastic waste is a kind of heavy oil which has heating value ＞10000kcal/L, even higher than some diesel, so you can well take the advantage of its high heating value, and use it for boilers, cement factory, steel mill and glass factory, etc as the diesel, coal as well as wood substitute. For e.g. a steel mill will consume hundreds tons of fuel from plastic waste. Our Macedonia customer just do the expanding of his waste plastic to oil plant factory after getting order for plastic fuel oil from one steel mill in his area.
Disadvantages of fuel from plastic waste:
However, there are also disadvantages of fuel from plastic waste. Fuel from plastic waste has higher sulfur content than normal diesel, but no need too worry about this, because many industries are equipped with environment protection devices to scrubber the smoke produced in the heating process. Besides, the other disadvantage of fuel from plastic waste is lower flash point. The flash point of fuel from plastic waste is ＜40 degrees, and flash point of normal diesel is about 50 degrees. Flash point mainly influence on the fuel transportation, but it is already proved by our customers in different areas in the world that the fuel transportation is not a problem.
Actually the disadvantages of fuel from plastic waste can be improved a lot through our plastic oil to diesel plant. After process of distillation, oil color & odor removal as well as filtering, diesel-like fuel can be extracted from plastic fuel.
tire to diesel plant
pyrolysis oil distillation plant
Small waste oil distillation machine
used motor oil to diesel
Contact: Ms Bonnie
Phone: +86-371-5677 1821
May 30, 2019 by tyrepyrolysisplant
Extracting fuel oil from tire through pyrolysis is the most popular way of waste tire recycling, compared with other two recycling methods--waste tire re-treading and waste tire recycling rubber powder. Since every day we receive many inquiries from customers home and abroad about how to build a waste tyre pyrolysis plant, so in this article let’s see what kind of preparation work should be done before able to build a waste tyre pyrolysis plant.
Firstly, get the sources of waste tire supply in local market. Before able to build a waste tyre pyrolysis plant, it is better to find the sources of waste tire, and ensure reliable waste tire supply, because sufficient waste tire is the irreplaceable condition to keep the running of waste tyre pyrolysis plant. For e.g. you can pay attention to some auto parts stores where you may get contact reference of waste tire traders. Secondly, do the market research for final products got from the waste tyre pyrolysis plant.
Tyre oil is the main end product got from waste tyre pyrolysis plant. It is mainly used as the industrial heating fuel for boiler factory, glass factory, cement factory and steel mill, etc. After further refinery, diesel got from tyre oil can be used for some generators and heavy machinery.
Carbon black is the second main product from waste tyre pyrolysis plant. It can be used as heating energy after processing into briquettes, and can also used for rubber factory and painting factory after further processing.
Steel wire got after pyrolysis can be sold directly as scrap steel. Finally, get a piece of land with suitable size for putting the waste tyre pyrolysis plant.
The floor area of one set DOING 10ton capacity batch waste pyrolysis plant is about 400㎡. Besides, you need prepare more space for waste tire and final products. We can provide the factory layout drawing according to customers’ landscape. If the above 3 conditions are no problem for you, you can come to visit our factory to do more project research, and we will also guide you about how to build a waste tyre pyrolysis plant in details.
Small scale pyrolysis equipment
Waste tyre recycling business
utilization of waste plastic and rubber for commercial purpose
best method for disposal of plastic and rubber waste
Contact: Ms Bonnie
Phone: +86-371-5677 1821