January 17, 2020 by tyrepyrolysisplant
There are two main reasons of the great demand of automatic tyre pyrolysis plant. With the development of social modernization, on the one hand, the rubber industry has been vigorously developing, and the rubber products have been widely used in all works of life, especially in the tire manufacture; On the other hand, more scrap articles, such as tyres, are generated and accumulated to such huge amount. Because of the erode-resistant characteristic of tires, the big pollution hazard was posed to the environment and hygiene. People vividly described it as black pollution.
Fully automatic tyre pyrolysis plant was produced to conquer the men in black. It decomposes waste tires through high temperature process into kinds of useful resources, such as fuel oil, carbon black, steel wires and fuel gas, etc. Meanwhile, the fully automatic tyre pyrolysis plant will make renewable resources out of black pollution.
During the tyre pyrolysis process, scrap tires are put into production as raw material, which not only controls environment pollution but also achieves resource regenerating and recycling. For constant working, the raw materials of fully automatic tyre pyrolysis plant should be scraped with size of 30mm to 50mm. There are some pretreatment devices fit to process the whole tire. Certainly, this project will bring in much considerable benefit for both society and economy, and change into new economic growth of industry recycling development.
Recommended reading: Can continuous tyre pyrolysis plant be profitable?
December 20, 2019 by tyrepyrolysisplant
Small scale waste tyre pyrolysis equipment is designed for manufacturing oil from tyres. The latest small scale waste tyre pyrolysis equipment of DOING has small size, handy operation, and complete functions, so becomes more popular at the international market for recycling machines.
Security Design of DOING small scale waste tyre pyrolysis equipment
1. The main components of the exhaust gas are alkanes class from C1 to C4, which cannot be burned directly because of the high danger. Therefore, under the unique security design of DOING, the gas will first go to the hydra seal to get the dangerous components cleansed and removed before burning up them as fuel. The hydro seal can stop the fire burning back while removing sulfur and impurities of the gas.
2. Professional thermometer and pressure gauge to inspect temperature and pressure at any time. [Related reading: catalyst for tyre pyrolysis ]
3. The third generation of the heating method which combines the advantages of direct and indirect heating. It is also safe for the operation.
4. 100% Avoid burn technology.
5. 100%Explosion-proof technology.
6. In the daily operation, the exhaust gas room is closed. When the pressure is too large, you can open the exhaust gas room to quickly reduce the temperature and air pressure of the reactor.
7. Prevent outlet valve clogging technique.
1. With the automatic submerged arc welding technique, both the working efficiency and the quality of the plants are improved.
2. Ultrasonic flaw detector can detect every flaw of the plant.
3. Specific operating tech to deal with all the bugs during the production.
4. Our small scale waste tyre pyrolysis equipment has got the CE ISO SGS certification and the quality of it is ensured.
Aside from the high safety design and high quality, the small scale waste tyre pyrolysis equipments have their own characteristics compared with the continuous tyre pyrolysis plant. Due to the small size and small capacity, the customer will save a lot of costs on space, electricity, manpower, and fuels. Moreover, the small scale waste tyre pyrolysis equipment price will also be lower than the larger one. So investing in a small scale waste tyre pyrolysis equipment doesn’t only save a lot of money, but also help you get a faster return from your investment.
present, this plant has been exported to many countries, such as Hungary, Dominica, Nigeria, South Africa, Jordan, South Korea, Indonesia, Brazil, Australia, Nigeria, etc. If you just have some small number of tyre waste to dispose of, you can consider investing in a small scale waste tyre pyrolysis equipment. Henan Doing Mechanical Equipment Co., Ltd will give you a reasonable price and a detailed small scale waste tyre pyrolysis equipment project report to help with your investment. Please do not hesitate to contact us.
December 11, 2019 by tyrepyrolysisplant
The waste tyre pyrolysis plant adopts the advanced pyrolysis technology, which refers to converting waste tyres into useful resources through high temperature heating. After the whole tyre pyrolysis process finishes, you can get tyre pyrolysis oil, carbon black and steel wire. The following is the main component parts and functions of DOING waste tyre pyrolysis plant:
Reactor is the main part of the waste tyre pyrolysis plant, and waste tires are processed here. The structure of our reactor is 360-degree rotating and this special design makes the bottom of reactor heated evenly, which lengthens the service life of reactor as well as improve the pyrolysis speed.
The outside of reactor is our casing which has special keep-warm device and can save much fuel materials. It is used for protecting the reactor and isolating the oil based cuttings to get in direct contact with the flue gases.
Oil gas from reactor spirally moves into manifold. The manifold of our waste tyre pyrolysis plant can separate the light oil from heavy oil. The light oil will rise into next step (cooling system); the heavy oil (oil contain fine dust) will flow in to residual oil tank, and this kind of heavy oil will return back to the reactor by oil pump and be refined again.
The condenser of the waste tyre pyrolysis plant is used to convert oil gas into liquid oil. Compared with general condensers, our tubular condenser has the features of larger cooling area and better cooling effect, which can greatly improve the oil yield. It is easy to maintain, which is very convenient for customers. Meanwhile the cooling water doesn’t contact with oil directly, so it is environmental.
We have strictly de-dusting system to clean the emission, which can meet the local environment protection standard. The de-dusting system of our waste tyre pyrolysis plant has three layers, water washing, ceramic ring adsorption, water spray. The three steps can further guarantee no-pollution in the production.
Waste tyre pyrolysis plant project report
Waste tyre pyrolysis plant cost
Contact: Ms Bonnie
Phone: +86-371-5677 1821
November 21, 2019 by tyrepyrolysisplant
DOING waste oil distillation plant is well received by customers from home and abroad. On October 30, 2019, one set waste oil distillation plant project was successfully installed in Malaysia.
Back to March, 2018 we received a customer from Malaysia. From the discussion with him, we learned that he has a company to dispose of garbage, and he plans to use the diesel oil from waste oil distillation plant as fuel both in company trucks and waste disposal equipments. He has conduct a comprehensive inspection of many manufacturers. In the beginning, the customer wanted a waste oil distillation plant with acid and alkali washing. But this method has many questions.
Instead, we recommended DOING latest waste oil distillation plant with catalyst distillation, which use solid catalyst to achieve the use engine oil fractionation other of acids and bases, completely pollution-free and higher efficiency. The pulse duster of the latest waste oil distillation plant can remove the almost 99.9% dust. If adding a white clay purification system, the diesel oil out of the used engine oil machine is clear with light yellow color, almost up to the standard of standard diesel oil. [ Related reading: What is diesel oil used for? ]
After this conversation, the customer went back to Malaysia and considered for a period. Probably in August, he confirmed the order with us, buying one set catalyst distillation type waste oil distillation plant with 5 ton processing capacity per day.
Now the waste oil distillation plant is being installed. The customer Customers send us feedback. He said our engineer are very responsible and professional. He is satisfied with the cooperation and hopes that our company will get better and better.
Related reading: Converting waste motor oil to diesel fuel
As for more details, you can visit our website: http://www.bestpyrolysisplant.com or contact us:
November 19, 2019 by tyrepyrolysisplant
Plastic pyrolysis oil is extracted from waste plastics by waste plastic pyrolysis plant. There are some differences between the plastic pyrolysis oil and ordinary fuel oil:
1. The price is different, plastic oil is a renewable resource, its raw material is waste plastic, so the price is cheaper than ordinary fuel oil.
2. The composition is different, Compared with ordinary fuel oil, the plastic pyrolysis oil composition is relatively complicated. It cannot be used in some fuel-demanding high-power equipment directly. It contains more colloid and cannot be directly used in internal combustion engines, but its calorific value is very high, reaching more than 10,000. Kcal, so it's really a good boiler heating fuel.
3. The purpose is different, the plastic pyrolysis oil is mainly used as fuel in heavy industries such as cement plants, glass factories, ceramic factories, power plants, steel factories, and boiler factories and so on. The plastic pyrolysis oil can also be refined with waste oil distillation plant to the non-standard diesel. It can be used in diesel generators, truck and tractor engines and so on.
We all know that the energy on the earth is limited and will become increasingly scarce as the economy develops. Making oil from plastic undoubtedly provides the perfect solution for this major topic, because it can only only solves the problem of environmental pollution, but also realize the regeneration of energy. [ Related reading: How to start a plastic to oil project?]
If you are considering to get plastic oil with waste plastic pyrolysis plant, contact us freely.
November 14, 2019 by tyrepyrolysisplant
Used tyres contains rubber which can convert to oil through high temperature pyrolysis process. That is what our tyre to oil plant do. To extract oil from used tyres, the process is as follows:
The collected waste tires are removed from the steel wire and cut into appropriate pieces and then pushed into the reactor of the waste tyre pyrolysis plant.
After the waste tires are fed, heat pyrolysis reactor by fuel oil, coal, wood, LPG, etc. when the temperature rises to 200℃, only use tail gas to heat and keep the temperature between 260~300℃ for two hours, until no oil come out.
Meanwhile, turn on the circulating water pump to cool the oil and gas into fuel oil. After that, the exhaust gas is recycled to heat pyrolysis reactor directly, thereby saving fuel.
After the completion of the waste tyre pyrolysis process, the residual carbon black in the reactor needs to be discharged. After that, a new waste tyre pyrolysis process can be carried out.
The above is the introduction of the tyre to oil recycling process. The process seems to be very simple, but it should be operated by the professional engineer or under the guidance of professional engineer. For your safety, do not operate without training. If you purchased the tyre to oil plant from Henan Doing Mechanical Equipment Co., Ltd, free training will be provided for you. If you want to know more about tyre to oil plant, welcome you come to DOING factory for a visit.
November 7, 2019 by tyrepyrolysisplant
DOING waste oil distillation machine is well received by customers from home and abroad. On October 30, 2019, one set waste oil distillation machine project was successfully installed in Malaysia. Back to March, 2018 we received a customer from Malaysia. From the discussion with him, we learned that he has a company to dispose of garbage, and he plans to use the diesel oil from waste oil distillation machine as fuel both in company trucks and waste disposal equipments. He has conduct a comprehensive inspection of many manufacturers. In the beginning, the customer wanted a waste oil distillation machine with acid and alkali washing. But this method has many questions. Instead, we recommended DOING latest waste oil distillation machine with catalyst distillation, which use solid catalyst to achieve the use engine oil fractionation other of acids and bases, completely pollution-free and higher efficiency. The pulse duster of the latest waste oil distillation machine can remove the almost 99.9% dust. If adding a white clay purification system, the diesel oil out of the waste oil distillation machine is clear with light yellow color, almost up to the standard of standard diesel oil. After this conversation, the customer went back to Malaysia and considered for a period. Probably in August, he confirmed the order with us, buying one set waste oil distillation machine with 5 ton processing capacity per day. Now the waste oil distillation machine is being installed. The customer Customers send us feedback. He said our engineer are very responsible and professional. He is satisfied with the cooperation and hopes that our company will get better and better. Related reading: Why is vertical waste oil distillation machine better than horizontal one? What factors affect the waste oil distillation machine price? Mobile/Wechat/Whatsapp:+8613526692320 Email: email@example.com http://www.wastetireoil.com
October 23, 2019 by tyrepyrolysisplant
What is pyrolysis:
Pyro = heat. Lysis = break down.
Pyrolysis is chemical reaction. This reaction involves molecular breakdown of larger molecules into smaller molecules in presence of heat. Pyrolysis is also known as thermal cracking, cracking, thermolysis, depolymerization, etc.
Waste plastic pyrolysis machine can convert the plastic waste to energy, such as plastic pyrolysis oil, carbon black and combustible gas. Those products are popular in the market, and they also have a great market value.
The working process of waste plastic pyrolysis machine:
1. Put plastic waste into reactor by auto-feeder, then heat the reactor with any one of the following fuel materials: coal, wood, natural gas, oil. Do not stop heating the reactor, when the temperature reaches nearly 250 degree Celsius, waste tyre will be transferred to oil gas.
2. The liquid oil will be cooled by condenser from oil gas and then collected by oil tank. Third, the exhaust gas which can not be cooled in normal pressure will be recycled to heat the reactor. In this way, you can not only saving energy, but also protecting environment.
3. Smoke produced by processing the plastics can achieve national emission standard through dual desulfurization and dusting removal device. 4. After you get crude oil, the temperature will be low, at this time, carbon black will be discharged automatically. Last, when the temperature falls to 100 degree Celsius, After all these steps, you can start another batch.
Waste plastic pyrolysis plant yearly profit analysis
How to make petrol and diesel oil from waste plastic
October 7, 2019 by tyrepyrolysisplant
Can we make petrol and diesel oil from waste plastic? The answer is yes.
As we know, plastic is a polymer resin derived from petroleum or natural gas, which is refined and cracked into various basic petrochemical materials and then polymerized. Therefore in turn, the plastic can be cracked and refined to produce diesel oil.
So how can we make diesel oil from waste plastic? Two steps are necessary:
The first step: convert waste plastic to plastic pyrolysis oil and carbon black by waste plastic pyrolysis plant. At a certain temperature, the plastic is cracked into oil and gas and then cooled to oil through condensing system, and then collected into a storage tank. The plastic pyrolysis oil is a kind of very good heating fuel, with 10592.48Kcal/kg heating value. It has a good market in different countries widely used in boiler factory, cement factory, steel factory, brick factory, glass factory, heavy oil power plant, warm supply center and so on.
The second step: refine the plastic pyrolysis oil into diesel oil by plastic pyrolysis oil distillation plant. Heat the distillation until the plastic oil in it distilled, and the diesel gas produces. And then through cooling system the oil gas is cooled into diesel oil.
Finally, remove the bad smell and purify the diesel to light yellow color, the end diesel oil is obtained . The diesel can be used in some engines, power plants and machinery vehicles. And you also can get asphalt, it can be used for paving, or sold to asphalt factories.
Now I believe you can understand the process to make petrol and diesel oil from waste plastic. If you have any questions about this, please contact us.
What is the difference of plastic oil and ordinary fuel oil ?
Why is DOING plastic pyrolysis plant equipped with a vacuum system ?
Contact: Ms Bonnie
September 27, 2019 by tyrepyrolysisplant
Our DOING company has just completed the installation and commissioning of a waste plastic pyrolysis plant for processing 12 tons of waste plastics in Indonesia.
The Indonesian customer owns a paper mill, and his paper mill produces nearly 100 tons of waste every day, most of which are waste paper and waste plastic. In order to recycle his paper mill waste again, he found our DOING company looking for a solution.
It is well known that plastic can be converted into fuel oil through waste plastic pyrolysis plant, and the scrap of the paper mill also contains a large amount of plastic, so can the waste of the paper mill be converted into fuel oil?
After the technician analyzed and tested the raw materials, we concluded that the waste from the paper mill can be used as a raw material for the waste plastic pyrolysis plant. Although the paper mill's scrap contains a lot of water and paper waste, it is good that these materials can be dried, and the plastic mixed with paper dust can be completely processed by the waste plastic pyrolysis plant, but the oil yield will not be too high if there is too much water in the plastic.
For the raw materials of our Indonesian customers, the technicians first instructed the customers to dry the raw materials, reduce the moisture of the raw materials, and then send the waste of the dry paper mill to the pyrolysis reactor for cracking.
After 3 hours of preheating, the operation went smoothly and the fuel oil comes out.
With the smooth operation of this Indonesian customer project, more customers who want to use the plastic pyorlysis plant to process the plastics of the paper mill waste are more confident. [Related reading: what is the difference of plastic oil and ordinary fuel oil ? ]
Ordinary plastics such as PP PE PS can be completely processed by our waste plastic pyrolysis plant to obtain fuel oil. So waste containing plastic is also acceptable. If you also want to know if your raw materials can be processed by our waste pyrolysis plant, please contact us.